Fabspeed headers and Check engine light ON | FerrariChat

Fabspeed headers and Check engine light ON

Discussion in '360/430' started by jmn, Aug 20, 2009.

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  1. jmn

    jmn Formula Junior

    Jan 31, 2005
    361
    Colorado
    Full Name:
    jmn
    I'm interested in a 360 that has had Fabspeed headers installed. The check engine light is now on. After a few internet searches I have found this is an apparently well known problem on this and some other Fabspeed products. Has anyone found a way to deal with the problem (i.e., to turn the check engine light off legally)? I cannot title or register the car where I live with a CEL failure or other OBD code problem. I can't believe a company can sell a product advertised as having no CEL problems that apparently is well known to have such problems. Is there a solution other than replacing the headers with correctly engineered (probably stock) parts? I've got to think that someone else has figured this out (or started a class action lawsuit).
     
  2. RobD

    RobD Formula 3

    Nov 10, 2003
    1,182
    USA
    #3 RobD, Aug 21, 2009
    Last edited: Aug 21, 2009
    Fabspeed should also offer a header with a pre-cat (that's the issue, right?), so those looking for a true replacement header don't have to deal with this issue. Why sell a header for an expensive car that triggers the cel?? The average Ferrari owner doesn't want to deal with O2 simulators or ECU mods, the headers should bolt up and work correctly.

    The dealers already balk about installing aftermarket performance parts (especially on warrantied cars).. now they see that you have to trick the car into accepting them, that isn't making the situation any easier. Some owners have no choice but to use the dealer for work.

    If Fabspeed wants to offer a header without a pre-cat for even better performance, fine, but offer a catted version for those who want high quality, OE style replacements for the troublesome factory units.
     
  3. jmn

    jmn Formula Junior

    Jan 31, 2005
    361
    Colorado
    Full Name:
    jmn
    I don't have any problem with aftermarket performance parts that are clear (before purchase!) that they defeat the emissions system or produce a CEL. But these headers appear to be advertised as direct replacement for the factory parts (no mention of off-road use only, etc). This is a pretty big deal for people that dropped several grand on headers and/or high-perf cats only to find out they now have a serious problem that renders their car unsaleable in most, if not all, states. The 02 emulator is not a legal solution. At this point, I can't even get a straight answer on what codes are set. It could be the air injection (most now have a flow meter) or it could be 02 diagnostics indicating a cat failure or something like that (most likely). I'm assuming that the failure is related to the rear oxygen sensor (the diagnostic one), but I don't really know that for a fact at this point. Honestly, I don't see why removal of the precats would necessarily make a CEL as the main cat should be sufficient. The air injection and precats are all about quick light off, and have little role after a short time (I think, is that wrong?). Has anyone had this problem and actually recorded the codes causing failure?
     
  4. duskybird

    duskybird F1 World Champ
    Owner Rossa Subscribed

    Jan 20, 2007
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    Bill B.
    Are you sure the cel is related to the headers?
     
  5. GCalo

    GCalo F1 Veteran

    Sep 15, 2004
    7,645
    Northern California
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    Greg Calo
    Very appropriate statement.

    The 99's have no pre-cats and get no CEL's!

    So why with a header change would the cars produce a CEL?

    I would agree with Bill that it's more than a header issue.

    Are the headers being used with stock CATS or aftermarket?
     
  6. stradaledriver

    Sep 3, 2007
    44
    I am not sure of the configuration of the oxygen sensors or catalysts on the 360 but it sounds to me like the Fabspeed headers delete the pre-cats and if the configuration of the vehicle has the post-cat oxygen sensor directly behind the pre-cat then removing the pre-cat will eventually cause the CEL to illuminate because the ECU is expecting to see a specific signal from the post-cat oxygen sensor and it is not seeing the correct signal (essentially a flat line voltage for conventional O2's or I do believe a non fluctuating amperage draw from a LSU wideband O2 like Ferrari uses). The vehicle is not operating as it was designed to and the only way to illiminate the problem would be to return the vehicle into its original confuguration ie reinstall the precats.
     
  7. docf

    docf Formula 3

    Sep 14, 2008
    1,412
    Florida
    Full Name:
    Gary
    I agree with the statement that Fabspeed should responsibly offer a Header etc. that would not trigger a CEL. These Headers are not cheap and prior to introduction should specify problems about to ensue. The biggest prob. is the unsaleablity of your car in addition to the cost of application and the header itself. All this in the hopes of a little more horsepower and of course the pre cat issue. Headers look good , but unfortunately problems exist. It would be interesting if any individuals out there have 360's , fabspeed headers and no cel issues post.

    Docf
     
  8. jmn

    jmn Formula Junior

    Jan 31, 2005
    361
    Colorado
    Full Name:
    jmn
    Yes, pretty sure that the cel is header related. Check the web, this is NOT an isolated case. It seems pretty well established that the headers cause problems on later cars. Please bear in mind that the requirements and sophistication of OBD systems was dramatically increasing over this time. The car I'm interested in is an '04 CS.
    I've never heard of a car with the 02 sensor BETWEEN the pre-cat and the cat, surely this is not the case on the 360??! If it is, I guess that explains the problem for sure, but it sure doesn't seem likely unless there are a total of 6 sensors. I've never owned a 360 and don't have one nearby to look at, so I don't know. It may be a flow issue, where the location of the upstream sensor in the header is altering the reading enough that the pre and post cat comparison is triggering a fault. At least one person has suggested putting spacers on the sensor to try to rectify the problem. I guess it might work, but seems kind of Mickey Mouse.
    In any case, I think I will pass on this car as I don't want the spectre of having to buy new headers/cats hanging over the deal. This potential cost is definitely NOT reflected in the price.
     
  9. duskybird

    duskybird F1 World Champ
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    Jan 20, 2007
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    The cel may well be caused by the headers but without a scan you just don't know. A cel can be triggered by something as simple as a loose gas cap.
     
  10. stradaledriver

    Sep 3, 2007
    44
    its beyond me why anyone would modify a car like that. I do not have my CS with me or I would look at the configuration. FYI the post cat oxygen sensor has no other function other than to monitor the effeciency of the catalytic converter. All powertrain related codes on all 1996 and newer OBD2 compliant vehicles (P codes) are standardized and if the codes are cat effeciency related the codes should be P0420 and P0430-Catalyst effeciency below threshold bank 1 and bank 2 respectively. Even if the post cat oxygen snesor is after the 2nd cat the missing catalytic converter causes the other cat to operate ineffeciently. The car was designed to operate the most effecient for most people and most circumstances in its original configuration. For instance, allowing to many unburned hydrocarbons into a catalytic converter can cause overheating of the substrate and damage the remaining catalytic converter. Hope this helps.
     
  11. jmn

    jmn Formula Junior

    Jan 31, 2005
    361
    Colorado
    Full Name:
    jmn
    I am aware of both generic and manufacturer specific codes, and the function and signal processing algorithms of the post-cat sensor. What I don't have are the actual codes pulled from that vehicle, and apparently I would need to fly a couple thousand miles to pull them myself (I have a scanner). The current owner of the car was not concerned when he saw CEL after the headers were installed, apparently; I am, because I cannot register the car in that situation in CO. I know I can work around with a reflash or other tricky business, but I am not about to buy a car with this issue, especially at full price. I agree with your assessment that installing the headers was a mistake, but I can see the temptation if assured by the company no CEL would result (check their website). The headers look good, clean up the engine compartment, weigh much less than stock, and there is no substrate to fall apart and screw up your motor. I guess the flip side that they don't tell you is that they DO in fact turn on the CEL, and they may even cause issues for the downstream cat if what is offered above is indeed correct. If the correct function of the downstream cat depends on the presence of the pre-cat, then I suppose it is a fundamental issue that cannot be addressed. I have removed precats on other cars and moved catalysts from the manifold to far downstream without getting any CEL, however. I've also had no problem passing the IM240 rolling road test after those changes (with flying colors). I guess this system is just more sensitive or relies on the pre-cat for more than just fast light-off.
     
  12. GCalo

    GCalo F1 Veteran

    Sep 15, 2004
    7,645
    Northern California
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    Greg Calo
    I agree that the problem is not the headers but the absence of the pre-cat. But again the 99's have no pre-cats and thus no subsequent CEL's. So the ECU programming is obviously slightly different.

    I would bet the addition of the pre-cats was to burn off a bit more hydrocarbons as required by EPA, etc.

    So if the ECU could be reprogrammed for a slightly leaner mixture the CEL's with these headers should be history.

    I still like the O2 simulator idea.
     
  13. ZIP22

    ZIP22 Karting

    Jun 7, 2009
    157

    Yep, cold-start emissions regulations by the EPA.
     
  14. stradaledriver

    Sep 3, 2007
    44
    that because it is illegal to remove a catalytic converter for reasons other than ineffecient operation (resulting in MIL illumination or failed emissions test) or damage to the cat itself that companies like Fabspeed should not be allowed to sell parts that delete an EPA required emission device unless the part is CARB legal. Do you know if the headers that delete the cat have an Executive Order (EO) number? If so then the feds say they are ok as a legal replacement and if not then IMHO they should not be allowed to sell them. I agree with you on the function and use of headers themsleves but I would not even think of modifying my CS in any way but that is just me.
     
  15. ZIP22

    ZIP22 Karting

    Jun 7, 2009
    157
    As long as they label them "for off-road use only" then they're in the clear. ;-)
     
  16. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,004
    Cowboy Capitol of the World
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    Brian Crall
    I just had a look at the web site and they quite clearly say they are not legal but they also say more than once that their products have no effect on Ferrari factory warranty which is not only a lie it is unbelieveable anyone with any knowledge about Ferrari and their attitude and practices would say such a thing.

    Bottom line is, precat or not, their headers are not legal in California.
     
  17. stradaledriver

    Sep 3, 2007
    44
    I wasnt aware that they were for "off-road use only" and if thats the case then you are correct.
     

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