Engine Failure Part 2 - Final Resolution | FerrariChat

Engine Failure Part 2 - Final Resolution

Discussion in '360/430' started by ChampIII, Apr 28, 2011.

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  1. ChampIII

    ChampIII Karting

    Oct 27, 2008
    53
    #1 ChampIII, Apr 28, 2011
    Last edited: Apr 29, 2011
    This is a follow up to my original thread in this forum titled "Engine Failure". It has become a long thread and has had a lot of attention. I just wanted to post this thread as a follow up and quick summary so that all those who are interested will know the outcome.

    Car:

    2005 F430 with 10,000 miles

    Problem:

    My car's original headers, which were known to fail, were replaced with the same defective design in 2008 before the "fix" had been introduced. My replacement headers failed and metal fragments from the headers were sucked into the engine damaging 3 cylinders ("exhaust reversion" happens when the intake and exhaust valves are open at the same time causing a vacuum in the cylinder which can suck in any loose debris from the exhaust manifold). There are many pictures and facts in the original thread.

    Final Resolution:

    The Service Supervisor for Ferrari NA was at the dealership yesterday and agreed to give me a new engine (valued at $58,000) at no cost! In return I have to pay for all labor / time to date + installation - could end up being as much as $10,000. I also have to buy a 1 year warranty for $3,200 and the cost to get my car certified - for about another $800.

    So I am out $14,000 but it could have been much worse. It is frustrating to have to go through all of this, but I am very impressed with how Ferrari handled this. I do not believe they had to do anything other than replace my headers which were under warranty.

    The service manager and the mechanic at my dealership did a great job presenting my case and really went out of their way for me. I am truly grateful. So much so I am buying lunch for all 40 employees of the dealership tomorrow!

    I asked my service manager why FNA decided to help me since they had no olbigation to do so. He said FNA will never say formally, but he implied that the headers have been a known problem and since my car's headers were replaced with the faulty ones, he thought they didn't feel right about what had happened. He said Ferrari wants to keep me as a customer, they are proud of their engines and their reputation, and they felt that this was a fair resolution. My faith is restored!

    I want to thank everyone for their input, advice and encouragement, especially, Tcarte04, Redzone, Ape and Rifledriver. Each of you went way out of your way for me and I am very grateful.

    My new engine will be delivered next Wed and hopefully a week or so afterward I will be back on the road doing some very gentle break in miles.

    Thanks again to everyone. I don't know what I would do without F-Chat!
     
  2. PAP 348

    PAP 348 Ten Time F1 World Champ
    Lifetime Rossa Owner

    Dec 10, 2005
    100,199
    Mount Isa, Australia
    Full Name:
    Pap
    I am VERY happy for you Champ. :):)

    $14K is still a lot of money and I reckon they should have covered all labour costs etc.etc.

    But...............as you mentioned it could have been worse. :):)

    Wish you all the best with it and I am glad your Ferrari experience/ownership will go on. :):)
     
  3. TheMayor

    TheMayor Ten Time F1 World Champ
    Rossa Subscribed

    Feb 11, 2008
    104,912
    Vegas baby
    The most important thing is that you're happy Champ. It's a hit on your pocketbook but you sound really upbeat. For that, we are all thankful.

    Let's hope your car is back under your butt soon.
     
  4. ReinD

    ReinD Formula Junior

    Sep 16, 2010
    472
    Finally some good news! I'm glad that Ferrari came through and replaced the engine. All things considered, $14K isn't so bad - and you get a new engine. :)
     
  5. since-15

    since-15 Formula 3

    Nov 26, 2008
    1,142
    If I'm not mistaken (and I probably am), that's almost the cost of a major service at the dealer and you get a new motor with a warranty, outstanding. Just make sure the motor has received all of its factory updates that addressed any and all of an original motor's gremlins. You don't want a motor that was sitting on the shelf somewhere that never got any updates.

    Happy for you!
     
  6. BLAMPEE

    BLAMPEE Man Card Status: Never Issued

    This is good news, my friend. I am glad that you are happy with the outcome. And yes, getting a brand-new engine and a warranty is a plus! :)
     
  7. Ingpr

    Ingpr F1 Rookie

    Jun 30, 2009
    2,619
    PR
    Full Name:
    David
    Im very happy for you with the results!!
    If I had to pay 14k for all the other work which I think it is not your fault, for sure I will claim the broken engine for spares.
    You can easily recover a couple of thousands from it.
     
  8. rcuming

    rcuming Formula Junior

    Oct 18, 2009
    255
    Houston, Texas
    Full Name:
    Reid
    I think Ferrari should cover the entire cost. After all, by providing a new engine, they are addmitting, AT LAST, that the headers are the problem!
     
  9. 4EverRosso

    4EverRosso Rookie

    Feb 15, 2010
    37
    Southern California
    Full Name:
    Erik
    Like bdelp said, the most important thing is that you are satisfied with the outcome, which it sounds like you are.

    Back in 2007 I had the transmission fail on a 3 year old Range Rover with 50,305 miles on it (AKA 305 miles past the end of the warranty). I bought the vehicle new, always had it serviced at the dealer and never had any transmission problems up to that date, yet Land Rover would not cover the repair. Corporate's response to my request was, "that's why we have an end date on our warranties". Much different cost than Ferrari, but same principal. It's nice to see a company (Ferrari) stand behind their product after their contractual obligation ends.
     
  10. wildkalabaw

    wildkalabaw Karting

    Jul 11, 2008
    127
    +1
     
  11. blkdiablo33

    blkdiablo33 F1 Rookie

    Jul 12, 2004
    4,432
    #11 blkdiablo33, Apr 29, 2011
    Last edited: Apr 29, 2011
    glad your gettin a new engine but 10 k for labor seems very steep .if headers ar eknown they should make some kind of a screen to not allow any broken debri in the engine.glad to hear you will get your car back soon,maybe replace your clutch if it looks close to being needing soon
     
  12. ELP_JC

    ELP_JC Formula 3

    Dec 13, 2008
    1,264
    #12 ELP_JC, Apr 29, 2011
    Last edited: Apr 29, 2011
    Glad you're at least getting something from Ferrari, but I also agree that with a well known problem, FNA should have picked up the entire tab. I wouldn't be too happy about forcing you buy an extended warranty and 'certification' crap, but to each his own. Glad YOU're happy :).

    Now the question nobody has asked: SHOULD WE DEMAND NEW HEADERS EVEN THOUGH THEY'RE NOT LEAKING YET???? That issue could be a ticking bomb.
     
  13. drjohngober

    drjohngober Formula 3

    Jul 23, 2006
    2,040
    Cville and Gbury Tex
    Full Name:
    Dr.John Gober
    Congrats, I think this is a fair resolution. Kind of obvious but can you confirm the new engine will have the upgraded headers ?
     
  14. f1fanforlife

    f1fanforlife Karting

    Nov 20, 2010
    182
    Fairfax, VA
    Full Name:
    Kevin
    Just my opinion but they shoulder cover the entire cost. Always amazes me how large companies will attempt to make things right but will always attempt to limit their losses anyway they can. Your contribution is still mega bucks. On a more positive side, I hope all goes well with the new engine and you get to enjoy the car as you deserve to.
     
  15. TheMayor

    TheMayor Ten Time F1 World Champ
    Rossa Subscribed

    Feb 11, 2008
    104,912
    Vegas baby
    You could say that... but what do you say to all those who bought extended power warranties?

    Ferrari could have said "shove it" -- out of warranty means "too bad". They didn't. It's a fair compromise because if Champ had the power warranty, his cost would have been zero.

    Let's give both parties some credit for coming up with a pretty good solution to an awful problem.
     
  16. SfefVan

    SfefVan Guest

    Nov 28, 2008
    1,370
    Switzerland
    Full Name:
    Stef
    +1 For those who pay the expensive power warranty, it wouldn't have been fair to see a full coverage of all costs on a car without warranty...receiving a bright new engine is a very good intention of Ferrari. They know that such situations are extremely rare thus, they can affort such offer.
     
  17. Moopz

    Moopz F1 Veteran
    Owner Rossa Subscribed

    Jun 29, 2004
    5,514
    Orlando, FL
    +1 well said!
     
  18. ELP_JC

    ELP_JC Formula 3

    Dec 13, 2008
    1,264
    This case is an exception since it was due to a KNOWN ISSUE that was fixed with another defective part. Any other failure and OP would have been toast, whereas folks with the warranty should be covered (if not excluded -or a high deductible- by the always sneaky fine print :). THIS particular case should have been fully covered IMO, but again, who expected that???
     
  19. F430GT

    F430GT Formula 3

    Sep 29, 2005
    1,300
    Marco Island, FL
    Well, this is information that would make me so cautious about buying a F430.

    I know the cracking headers (exhaust manifolds) were a problem, but pieces of them breaking and falling into the engine is a total new level of risk.

    The F430 has catalytic converters in the headers, and with age the ceramic core tends to disintegrate. So, there is also the risk that a perfectly fine F430 header would suck in pieces of ceramic from the catalytic converter and cause the same damage you got in your engine.

    Personally, if I owned a F430, I would just dispose of the factory headers for two reasons:

    1) the headers being the prone to cracks version
    2) the headers containing catalytic converters with a ceramic core that could end into the combustion chamber.

    At least there are better alternatives. Thankfully the Scuderia headers don't have catalytic converters.
     
  20. PhilNotHill

    PhilNotHill Two Time F1 World Champ
    Owner

    Jul 3, 2006
    27,855
    Aspen CO 81611
    Full Name:
    FelipeNotMassa
    Great news.

    Glad you are happy and glad FNA stepped up.
     
  21. Juri

    Juri Formula Junior
    BANNED

    Mar 15, 2010
    604
    Houston, TX
    Full Name:
    Juri
  22. burner42

    burner42 Formula Junior

    Jan 21, 2011
    624
    Dallas, Texas
    Full Name:
    Myles
    Congrats Champ! I was pretty sure Ferrari was going to tell you to go jump in a lake, especially in these hard economic times where it seems most corporations are gouging and screwing the little guy every chance they get! Well Done!
     
  23. fc2

    fc2 F1 Veteran
    Owner

    Nov 2, 2006
    5,263
    Silicon Valley Ca.
    Full Name:
    Frank C.
    I agree.

    I put an extended warranty on my car (engine and drivetrain) which gives me peace-of-mind. I don't mind for a minute that Champ got his engine replaced for free... that's a gamble I'm not willing to take, so I pay for right to remove the uncertainty.

    I do think it was cool that FNA anted up an engine though...
     
  24. mr_bock

    mr_bock Formula 3

    Oct 27, 2006
    1,373
    FL full time
    It is good to hear that you and Ferrari reached a resolution to this issue!!!

    It seems that Ferrari cars are delicate and sometimes come from the factory with issues that they choose to ignore (ie... 360 fuel gauge that does not show full), or learn from as in the cracking exhaust parts of many models. I don't get it, street cars with such low mileage and with seemingly high part failure rate.

    I recently took a pro-active move and replaced my whole exhaust system with non-Ferrari parts. When I took my OEM muffler off, the two mounting brackets were cracked almost through and the insulation coming out as white powder. Also found a crack in one of my rear wheel rims.

    I love the car, love how it drives, how it sounds, but...
     
  25. mrpcar

    mrpcar Formula 3

    May 27, 2007
    1,114
    Chino hills, CA
    Full Name:
    Robin
    There could be another possibility that explains why the labor charge and the ext warranty.

    It is possible that Ferrari didn't provide the replacement engine the dealership did. To keep you as a repeat customer the dealership forked out the money for the replacement engine from Ferrari (probably at a discount), that's why they had to recover as much as they can from you by charging you labor.

    Typically if the factory accepts fault for an engine failure replacement they will not nickel and dime the labor and pay for that too. Think about it, doesn't make sense that they will fork out all that money for a new engine but not the labor. This is like making a donation to charity for $10,000 and ask the charity organization to pay for the stamp to mail the check.

    It would be interesting to see the replacement engine before it went in the car to see if it was in fact a brand new engine, or a rebuilt unit the dealer sourced out somewhere.
     

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