Brake upgrades | Page 3 | FerrariChat

Brake upgrades

Discussion in '308/328' started by luckydynes, Aug 22, 2011.

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  1. luckydynes

    luckydynes F1 Rookie

    Jan 25, 2004
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    #51 luckydynes, Aug 26, 2011
    Last edited by a moderator: Sep 7, 2017
    FWIW the Girodisc upgrade is primarily upgrading the fronts.

    I have a larger master cylinder to install should that be required. I just find it interesting that the math says the larger master cylinder decreases pressure but increases volume ... there's obviously a balance there of sorts. Also, my napkin calc with regards to the piston area/volume of fluid doesn't seem that signficantly different, and the fact the moment arm where the pressure is applied on the disc is out further will help.

    Bottom line ... looking at these pics I can't imagine there won't be an improvement over stock and I have minimal outlay at this point ... less than the cost of 2 new 308 rotors.

    Sorry to beat the floating hat thing to death just one more time, but if your brake discs aren't floating and you haven't experienced anything strange I might buy another non floating hat that I mocked up in the pic and "go for a drive" :) ... appreciate you checking on that if possible ... that would just be excellent real world feed back ... I've been led to believe I need to do the floating setup but if yours aren't I might try these as they are.

    cheers
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  2. luckydynes

    luckydynes F1 Rookie

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    #52 luckydynes, Aug 26, 2011
    Last edited by a moderator: Sep 7, 2017
    Couple more. The only thing that's not optimized is the pad hangs over the large diameter of the rotor. I'm thinking of moving them in a bit on the bracket but then they'll hang over on the inside diameter and make the pad/caliper a pain to pull off after some wear.

    I'm thinking the overhang on the o.d. (maybe .05"?) is nothing to worry about for now ... just chamfer the outside of the pad maybe.

    Pic of stock rotor also on the car that this setup will be going on ... it's really convenient having the other 308 to mock this stuff up on.

    cheers
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  3. luckydynes

    luckydynes F1 Rookie

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    nice ... those look like the 993 calipers I'm using ... except for the Ferrari logo of course.

    My buddy said I should leave the Porsche logo on the ones I'm installing ... he's a Chevy guy too ... that's just wrong yes? :)

    cheers
     
  4. bert308

    bert308 Formula 3

    Nov 30, 2002
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    It´s weird that Porsche and Ferrari put their name on brake calipers that are not made by them, they don´t write Porsche on the alternator or Ferrari on the starter motor.
    Brembo decals are all over ebay.
     
  5. pad

    pad Formula 3

    Sep 30, 2004
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    Mine are not floating. Just be sure center the calipers using shims. Also, take care bleeding the system - you don't want any air.

    In thinking about the floating rotors, I would guess they would be "better" (read: more forgiving as things wear). However, that setup seems to cost a lot more. A real plus would be changing rotors - bolting on and safety wiring the fixed rotors to the hats is a PITA.

    As for real time performance, and I should mention that my car was used primarily as a track car, I've very please with my braking system. Never an issue or concern.

    If you set up your car with larger calipers/rotors and set the bias correctly, you will be amazed on the improvement over the stock brakes.

    I remember when the 308s first came out and appeared at the track, the owners were always complaining about the brakes as being the weak part of the car. Series 2 E-Type Jags were out braking them. (Now that's a scary thought...)
     
  6. luckydynes

    luckydynes F1 Rookie

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    Thanks for the clarification Paul!

    The reason for floating as I understand it is to compensate for the growth of the aluminum hat vs. steel rotor as it heats up. A 6" diameter with just a napkin calc in my head is going to grow about .01" when it gets hot ... and I guess this gets translated into vibration/shimmy during braking.

    I'm really happy with how this all came out considering I only started thinking about this last Sunday after playing with the super bike guys. My initial plan was to re-use the factory calipers ... I think I've found a rotor where I could do that and use the factory pads which are problamatic due to the wide surface contact patch.

    With the 993 calipers I'm still fitting a TRX rim on there also ... the stock caliper might be a bit thicker and get near the rim ... fun stuff :).

    cheers all,

    Sean
     
  7. pad

    pad Formula 3

    Sep 30, 2004
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    Heat dissipation is a major consideration. Don't discount brake ducting.
     
  8. luckydynes

    luckydynes F1 Rookie

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    Yes absolutely ... I think todays project is run some ducts to the stock brakes ready for a good romp in the mountains tomorrow ... I wish I could monitor the temps real time ... what a dork I am :).

    cheers
     
  9. pad

    pad Formula 3

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  10. 350HPMondial

    350HPMondial F1 Veteran
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    Hey big S,
    How is the peddle feel..??

    if needed,, I will be running a larger Master Cylinder.
    I am thinking....
    1) the new brakes will stop you faster, as much as your tires will allow.
    2) the new brakes don't need as much pedal effort,, thus, loss of feel.
    3) your going to get more pedal travel with bigger calipers, using your 23 mm stock Master. ( probably ok)
    Mmmmmmmmmmmmmmmmmmm,,,

    Thus, in restoring feel and restoring pedal travel by accident, just ratio the surface areas of the pistons in the calipers to the NEW 25.4 mm Master.

    Lets see,, Cake are square...?
    What do you get when you measure the circumference of an Igloo and divide by the diameter of an Igloo.....????? Eskimo pie.

    Edwardo
     
  11. st@ven

    st@ven F1 Rookie

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    how do you use these?
     
  12. bert308

    bert308 Formula 3

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  13. luckydynes

    luckydynes F1 Rookie

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    #63 luckydynes, Aug 28, 2011
    Last edited by a moderator: Sep 7, 2017
    Okay here's some pics of what I did. I thought I'd have to pull the heater blower motors permanently but I got the hose to clear. I was thinking ahead about this when I did my turn signal brackets so I'd have something to attach the ducts to. They still need final trimming and blending but overall I like. I also got all crazy thinking about making some trick ducts to go on the end of the hose to route the air to the middle of the rotor and make a block off plate to force the air out thru the vanes ... I'll make some kind of "nozzle" but not sure what I want or care about with respect to that. It's hot here today and I had a fan pointing on me ... when I had my head in the wheel well I could feel the air coming thru the duct ... felt nice :).

    I've got some thermocouples to hook up to a data acquisition. I'll probably not go to that trouble and just use an infared pyrometer. I won't be able to tell if it's made a difference until I go for a good hard romp with the bikes which won't be 'til next weekend now so I have time.

    I won't have the new brakes on this car for a few weeks so I won't know anything about pedal feel 'til then.

    cheers,

    Sean
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  14. pad

    pad Formula 3

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    #64 pad, Aug 28, 2011
    Last edited by a moderator: Sep 7, 2017
    Looks good. What you did will make a difference. If you need more cooling, bring the duct to the center of the rotor. The attached picture shows the Phoenix spindle duct holder for C5 Corvettes.
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  15. luckydynes

    luckydynes F1 Rookie

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    Thanks for sharing that ... I'm definitely going to experiment with the stock brake setup for a while before putting the big brake kit on.

    I've had a few PM's asking about rotors that would work with the stock caliper ... it's definitely doable if one moves the caliper but I'm not sure if it's possible with the caliper on the stock location. If I can come up with a hat design I like I might make some up since I will have a much better selection of rotors to experiment with vs. the stock straight vane flavor ... and the fact that I have some air flow over there now. I really like getting all I can out of the stock hardware :).

    cheers
     
  16. m5guy

    m5guy Formula 3

    Aug 17, 2008
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    Forget the infrared pyrometer and just wait until you have time to rig the thermocouples correctly. Basically drill a hole in the top of each brake pad and push the thermocouples into the pads. Put K leads on the ends of the wires and run the wires back up to your data logger. The Omega HH309A is a 4 channel digital data recorder with real-time display that will work fine for your needs. Set the sampling rate at 1 sample every .50 or 1.0 second, mount the data logger somewhere in the car where you can see it, then go out and do some repeated, heavy braking. When you start to feel the onset of brake fade, make note of the elapsed time showing on the data logger screen. Then download the temp vs time data to your laptop for viewing and you'll be able to fin the exact pad temp where fade occurs in your system. Keep playing around with ducting, bias bar adjustment, pad selection etc and re-test, analyze the data, and play around with it more.

    If you have any sort of GPS based data acquisition/lap timer/accelerometer available to use, it will probably have the ability to store deceleration G as well. With some careful synching of the Omega data and data acquisition system, you can confirm the point of fade by watching for the decline in the peak decel G over time.
     
  17. chrismorse

    chrismorse Formula 3

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    #67 chrismorse, Aug 31, 2011
    Last edited by a moderator: Sep 7, 2017
    Hi Sean,

    My internet has been down for a few weeks and my kid is getting married, so i missed this whole thread.

    In cruising all of the the car specific threads, i have noticed everyone complains about stock brakes when the car is tracked or driven really hard on the road - everybody from the 308, 328,348,360,430. Some of these die-hard track guys are going through a set of pads AND rotors in one weekend. It seems that the pand/rotor wear go up exponentially with heat.

    My very first post on the chat was what to do about upgrading the 308 rear brakes. At that time Brembo had a good front kit but it was too heavily biased to the front.

    Here are some details of my efforts to slow the green car down:

    F-50 front calipers 44-48 pistons with girodisc adaptors
    F-50 355-32 rotors on girodisc custom hats
    360 330-28 rear rotors, more Girodisc hats
    360 calipers 38-42 pistons with Martins brackets.
    Locally machinned brackets to mount the 360 p brake on the rear of the upright, in the stock caliper location.
    Rear upright front ears machined flat and helicoiled to move the new calipers to the front.
    Wilwood 1-1/16th mc, modified with new hold down brackets, guide tube and pushrod.
    Tilton engineering lever type prop valve, (to replace the stock unit which comes in way too late for the bigger set up.
    All calipers and front rotors were used, as was the prop valve.

    My best guess on calliper sizing is to go for just a bit, (10%)rear brake torque than you think you need and use a prop valve to taper it off to maximise the rear brakes without locking the rears.

    The reason that you simply cannot bolt up the later model brakes is that we do not have EBD, (Electronic Brake Distribution), or ABS, so we have to size it just right.

    I will throw in a few shots then i have to go help get ready for my sons wedding this weekend and visit witht the out of town family.
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  18. luckydynes

    luckydynes F1 Rookie

    Jan 25, 2004
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    Beautiful Chris!

    Put a thermocouple in one of my pads and ran the mountain again ... brakes didn't get up over 350 f with my ducting ... heated up a bunch when I stopped but my laptop battery went dead so I don't know how hot they ultimately got.

    The Porterfield R4 pads reccomended temp is 450 f ... I got some excellent data with 1 g braking decel loads. I can take some screen shots of the data if anyone is interested.

    cheers
     
  19. pad

    pad Formula 3

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    How did the brake feel while running the mountains, especially during hard braking?
     
  20. luckydynes

    luckydynes F1 Rookie

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    Paul ... this is with the stock brake setup still ... pedal was fine. Also, max speed coming down is only about 95-100 mph and most of the corners can be taken around 40-60 mph so there isn't any really long braking zones like you experience on a track.

    I just have the blue in there right now which is not near the boiling temp of the Motul which I run if I go to a big track. The fade I was feeling I really think was due to pad/rotor temp not fluid boil ... good to have the data now to see what's really going on.


    cheers
     
  21. barnyard

    barnyard Karting

    Aug 25, 2009
    61
    I think Marcell Massini has had something like this for a long time? There is a 40lb unsprung weight reduction,as the stockers are cast iron,is that important? I wouldnt want any cast iron on a ferrari.Maybe Pad,Bert or Chris and Marcell could commet.
     
  22. chrismorse

    chrismorse Formula 3

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    #72 chrismorse, Oct 12, 2011
    Last edited: Oct 12, 2011
    The cast calipers and discs are seriously heavy The F-50 set up weighs less than the stock caliper and disc.
    Reducing the caliper weight will enable the wheel to more easily follow the road in bump or droop.
    There is a lot of weight in the hub area of the disc that essentially does nothing.
    Rotor weight is significant for both its "dead" weight and its rotational inertia. I have heard that because of the rotational inertia, a pound of disc, (or wheel or tire) reduction will have the same effect as removing 1.6 pounds of chasis weight. The 355x32s are more rotor than i need.

    But, even if the Brembos weighed the same as stock, they may be of benefit because of larger pads and the ability to fit around a larger diameter and or thickness rotors.
    If a larger pad is needed for brake durability, then the multipul pistons offer the advantage of more even pressure on the backing plate, as opposed to the single large piston found in the ate brakes.
    Perhaps their biggest advantage is provided by having a range of piston sizes available to balance the front/rear braking effort without the complexity of the dual master cylinder/brake balance bar.
    One final note, If the stock caliper flexes, (and I don't know that it does , even under track use), then going to a brake system with a more rigid caliper may prevent "caliper flex" and promote better feel.

    hth,
    chris
     
  23. chrismorse

    chrismorse Formula 3

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    Hi Sean,

    Was that 450 for the R4-s, or another vairant??? Very cool intakes for the cooling ducts, (no pun intended :)

    What did you do to minimize the air leakage at the rotor eye???

    I ahve always wondered about the front/rear brake pad temps during tracking. I know the fronts do the lion's share of the work, but if the rears are frying and not able to do any real work, then , we need to address that as well.

    Tell us a bit more about the thermocouple isntallation and temp tracking.

    Thanks,
    chris
     
  24. barnyard

    barnyard Karting

    Aug 25, 2009
    61
    The stock 308 brakes are old junk. If you run hard on a 5000 mile road trip thru the rockys and use the pads up quickly, they wear uneven and then the right rear caliper will stick.@ that point you dont need a parking brake anymore and she will turn right xtra good. Everybody has trouble with the right rear caliper sticking. If your 308 is hard to roll back and forth in the garage your rear caliper is sticking.You can rebuild them and they still very soon will stick. Thank you for helping us
     
  25. chrismorse

    chrismorse Formula 3

    Feb 16, 2004
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    Hi barnyard,

    I have run the ATE, cast iron rear brakes on my 914 for probably 80 k miles, then installed the 914-6, (308 rear calipers) and run them another 20k as well as putting 15K onthe stock 308 brakes and never had sticking, leaking, pulling issues.

    I drove them so hard, i boiled the brake fluid and "enjoyed" smoking pads, on occasion.

    Very Poor e brake parformance, only on the 308. The 914 had sufficient leverage built into the cable pull linkage so that they worked well.

    After 85K miles and 38 years,my dad's ATE iron brakes are showing a bit of sticking and i will address that soon with new pistons and seals.

    Hope al is well,
    chris
     

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