Woowzo, looks nice! What did you do with the carbs? Do a normal rebuild or rebush the shafts, etc? John
The castings They were rebuilt twice before the car came to me. The shafts were clicking at idle o they were sent out again to have bushings and one shaft replaced. I went through them and recorded jetting and so on. Almost ready to fire. Need to install the plug wires, 3 headers, muffler and a few odds and ends. Doing a lot of janitor work here, missing several brackets for the main starter harness and fuel line by the a/c compressor. Header color was a tough one, NOS ones are painted black so they dont rust on the shelf but then the paint burns off and they're bare after that. I opted to go back like NOS but I used header paint so it will last. Before photo at the end. Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login
so, everything is painted, right ? it looks so much cleaner when all the aluminum castings are a uniform colour, like you've painted them on this motor...nice job. " I like the Cad plate on all of the fasteners, Is it just the camera flash or is it a little too brown?
On an expensive engine like that I would make sure to put a new thermostat on, Or maybe that is, sorry just looks a little old. But for the money it is very cheap insurance.
It's the flash. Ive taken pics both ways before and the difference is great. The boxer engines as well as vintage engines were painted as was the gearbox. The gearbox itself looks to have been painted that olive green inside and out presumably to seal it from leaks and lock in sand particles then painted silver. Thanks for the advice but it's a new stat you're looking at.
Pics without a flash. Much better, not sure why the gold gets the bling look with the flash, as long as its correct in person thats what matters! Image Unavailable, Please Login Image Unavailable, Please Login
I was going to replace them but this guy that promised me new ones dropped the ball and they're still sitting in Brisbane the next one will get new ones.
Yeah don't ya just hate it when blokes tell you they'll send you things and just never get to it. LOL
Hi Newman, what is the estimated cost of this rebuild to date? I will respect it if you don't want to discuss on an open forum. With the titanium conrods from the 512M costing a staggering $751.45 EACH (and you need 12), that is a hefty price for conrods alone. How did the price of the JE pistons (I presume they are the same for the 512 BB and 512M?) compare with the OEM 512M's pistons price wise? With the 512M's pistons costing around $359.23 each. The cost of parts alone are very hard to digest and is giving me nightmares. Apologies for all the questions mate..........
I bought the rods used, they needed to be rebushed on the small ends which was no big deal. They checked out otherwise. Cost me $1500 for the set which I know is an amazing deal. Pistons are custom and start at $160 a piston but you never just go with the base price because ring selection, lightening slots, hand polished domes, pin options, anti-scuff coatings etc all add to the cost. Its safe to say that if you had a gearbox and engine rebuild on a carbed boxer you could (and would) easily exceed $50K depending on whats damaged.
Thanks but I never took pics of the finished product! I was pressed to get it done before the weather turned so I was more concerned about delivering the car. I may have some on my cell phone I can upload or ill take some when I see it next week, I have to look at a F2000 thats in the same garage as the boxer.
cell phone shots its all I have. Some details like the starter solenoid boot werent sorted as well as fuel return line brackets missing from sometime in the past. Image Unavailable, Please Login Image Unavailable, Please Login
interesting pictures !! great . does we could know wich s/n have the BB with this rebuild to prefection engine ? thank you in advance . Ivo
So, i suppose that's the question then, isn't it ? Understood on the pressure to deliver, but after starting this thread as a tribute to yourself, you've sort of abandoned it and left us hanging. What were your results ? How did it run ? There's a bit of an obligation to see it through now, isn't there ? Or is the owner an F-chatter ? Can he join in and share his thoughts ? What about the Dino project you referenced ? Was that project completed ? Thanks
The car runs great! I love the sound of the muffler system I just wish I knew the brand as it has no identification anywhere. The pressure to deliver was the weather, we have about 8" of snow outside and the car is keeping warm at the owners place. It'll be back around may for suspension, tires and refinish the rims then I'll verify final setup of the carb jetting. Looking forward to it, sorry I can't tell you anymore!
am looking for some technical dimensions to base a 1/3.33 scale model of the 512BB engine, one dimension that would really help is the crankshaft main bearing and journal diameter another is the intake and exhaust valve diameters, and overall length thanks, sincerely, Peter A Lawrence, San Jose, CA. (you can see how serious I am by searching youtube for "lawrence merlin v12 first pop", yes, that's a running 1/5.4 scale v12 model engine, with 4-valves-per-cylinder, that I designed and built from scratch out of bar-stock)
I built 1" live steam locomotive from bar stock. Currently building 1.6" scale live steam pacific for my 5 grandsons.
can someone please explain what's going on in the photo in post #45 with regard to the intake ports (and spark plugs) its clear from the access ports for the conrod big end bolts that the left bank is leading and the right bank is trailing (IE left and right conrods are on the same crankshaft pin and the left one is ahead and the right one is behind) you can also see this in the 3rd photo in post #1, the left head studs are ahead and the right head studs are behind but you see the opposite with the intake ports, the right bank is leading and the left bank is trailing and a google images search shows quite definitively that the spark plugs on the left bank are ahead of the intakes, while the spark plugs on the right are arears of the intakes, and the 5th photo in post #1 shows the piston crown has valve cutouts that seem to be offset from the center (to make space for the spark plug ???) what's really going on with these heads, are the intake ports angled such that for cylinders that are forward (left bank) the port exits the head rearward, and for cylinders that are rearward (right bank) the port exits the head forward, that all seems weird, but so far I've only generated transverse cross section drawings, maybe this will be clear once I generate some longitudinal drawings...?... Flummoxed in San Jose, Peter A Lawrence.
I found the first drawing on an eBay site as part of a preview page of a "512 TR users manual" and I found the second drawing in the book I bought "Boxer, the Ferrari flat-12 racing and GT cars" so I've taken some measurements from each and compared the measurements to the distance from the crankshaft center to the line between the cam shafts (those are clearly located in both drawings) some measurements, converted to ratios, match well: height of block (horizontally for a flat engine), and height of head (again horizontally) match well but some measurements, converted to ratios, don't match well: separation between the dual cam shafts (vertical), and separation between intake and exhaust ports of the heads (vertical) the first drawing (512-TR) is for sure a TR because it has a spark plug in the center of the QV head, but its stroke to bore ratio is wrong, so not sure how trustworthy this drawing is the second drawing that came from the book could be either a 365 or a 512, its pretty ambiguous as the book really wasn't about the engines it was about the cars, the drivers, and the races (sadly). so I don't know if I trust it either. since the 512-BB is only a 2-valve engine compared to 4-valve for the -TR, I should not be too surprised if the angled-ness of the valves changed for the -TR and also the overall width (intake-to-exhaust width (vertical)) but I'm still not willing to assume the second drawing is actually a 512-BB, and not a 365-BB, without some other confirmation. additionally since the second drawing is not a cross section I have no idea what the bore (and stroke) is in relation to the block and head heights (horizontal) this chat has a lot of great photos of a 512-BB engine, but bore and block/case height are perpendicular so a photo won't do it, I need an actual physical measurement anyone got any suggestions on how to resolve these issues ??? TIA Peter A Lawrence, baffled in san jose... Image Unavailable, Please Login Image Unavailable, Please Login