Time for another Stooge DIY. First of all I would like to say thanks to whyte for giving me the specs for the throttle positions sensor resistance. I wanted to make sure both tps' where reading about the same numbers. The specs for the tps I got from whyte are: 1k Ω ohms at rest 2.5k-2.8k Ω ohms at wide open throttle At initial start up the Motronic ecu uses the initial readings it gets from the tps for calibrating the mapping. After it's calibrated the resting position, the Motronic bases wide open throttle on the initial reading plus anything over 72º. As far as I can figure this is why when the car is learning/re-learing the initial warm up parameters (after power has been cut to the ecu/s) why you should not touch anything for at least 10 minutes. The Motronic needs this time to learn all the values, and if you do something to changes those values it can cause the Motronic to set the parameters = an engine that doesn't run properly. So.................. I decided to see where my tps' were set, and adjust them as needed.
When testing the tps I needed to test on different pins depending on what bank of cylinders I was on. Looking in from the rear of the engine bay, On the right side of the engine (bank 1-4) pins 2 & 3 get tested. On the left side of the engine (bank 5-8) pins 1 & 2 get tested You can also see in these pics my tps' are Bosch part number 0280122004. Image Unavailable, Please Login Image Unavailable, Please Login
When taking the readings for the tps at rest/closed I set the multimeter to 2k Ω. My initial reading on the 5-8 bank, with the throttle closed, was 1.070Ω. In the ballpark but a little high for my liking. So I decided to adjust it to lower the resistance a tad closer to 1Ω even. Image Unavailable, Please Login
I loosened the two screws holding the tps to the throttle body, gave the sensor a twist, then retested the resistance. That only moved the restitnace down to 1.055Ω. You can only twist so far because the retaining screws are in the way. Image Unavailable, Please Login Image Unavailable, Please Login
So I decided to remove the sensor so I could get to the screws under it, holding the mounting bracket to the throttle body. With the tps screws removed I used a standard screw driver to pop the sensor off the mounting bracket. Image Unavailable, Please Login
With the sensor out of the way I now had access to the bract screws. I loosened both screws, gave the bracket a twist, tightened down the screws, put the tps back on (with a twist) then took the resistance readings. With this adjustment I was able to get the resistance down to 1.034Ω. Better, but I wanted it as close to 1.000 as I could get. I can't twist the bracket or the sensor anymore so now what? Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login
Looking in the screw hole on the sensor I could see there was a little bit of plastic inside I could remove. This would give me a bit more wiggle room for the screws if I removed some of it. So I got out my file and removed some material. Put the sensor back on and tested. File a little, test, file a little more, test, file, test, file test until I had the restance reading at 1.002Ω. Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login
Even though I got the resistance of the throttle position sensor down to 1.002Ω when closed I hadn't taken the wide open throttle readings at the same time. D'OH!!! I took the WOT reading and it was 2.48Ω, under the 2.5Ω spec. I made some small adjustments and tested again. Oh, when I took the resistance I set the multimeter to 20kΩ. Adjusted the sensor until I had it at 2.55Ω at WOT and around 1.04Ω closed, then made sure I had the other side adjusted to match. Image Unavailable, Please Login
There you have it kids, how I adjusted the throttle positions sensors on my 348, Stooge Style. Happy wrenching.
Not really. I wasn't having any problems per say, I just did it because I wanted both sides as balanced as possible. Sort of a "preventive" measure. However, whyte was having issues with how his car was idling. He adjusted his and did notice an improvement.
Brilliant as always! Your precision and excellence are second to none. Next time, though, fib a little and say you got 10 more hp on the dyno. Then you could sit back with a snifter of cognac while 2000 348 owners ran out to their garages with multimeters and screwdrivers in hand.
Ernie, I followed your instructions exactly and it fixed my idle speed problem....so a big thank you !! The problem I had was the engine at idle would fluctuate from 1200rpm to 1500rpm when warmed up and of course made the engine run hotter and the fans come on and stay on in traffic jams etc. Nothing I did made any difference.....the butterflys were on their stops, no binds or sticking on the linkage and I even closed the bypass screws completely....still no good. So I got my meter and file out, followed your procedure, got the reading down to 1, cut the power to reset the ECU's, started the engine and 10 mins later the engine was idling at 900rpm. The fans don't come on so soon and they now switch off sooner.....so all smiles PS, do you know if the seats in a 348 can be swopped left to right.....would be nice to do to even up the wear. Thanks again......Colin Taylor
Nice! Glad it helped As for the seats swapping sides, I don't think so because of how the buckles are attached to the seats.
Ernie, Looks like I spoke to soon....I've just taken the car out for about a 10 mile run and its reverted back to the way it was ...Ugh....seems as if Motronic has taken control of the idle again, fluctuating between 1200 and 1500....any ideas please......Colin
Try swapping them from side to side. You may also want to remove the idle air control valves and clean them out with some throttle body spray cleaner. Also check to make sure you don't have any vacuum leaks in the intake. Make sure that the vacuum tubes are in good shape and connected properly, that the hoses from the IACV are attached securely and aren't cracked, also check to make sure the nuts holding down the plenum to the runners are nice and snug, the same goes for the bolts holding the intake manifold to the heads.
Hi Ernie, I checked out the things you suggested and I've really focussed in on the Idle air control valves. The workshop manual and handbook call them the Extra Air Valves and I'm assuming that's what you mean. The manual explains that they add extra air while the engine is warming up by bi passing the butterflys and giving air direct to the plenums. It also says the EAV's should have stopped working before you try to adjust the Idle speed. My question is, should they close completely, letting no more air in when to engine is up to temperature or just a reduced amount? Mine are still sucking air in, I know because I took the pipe off the inlet end and there was still a vacuum (both sides). The idle speed dropped to 900 with one side off and the engine stopped completely with both sides off. PS Ref the air bi pass screws, what's is a good start position for them eg 1 turn out or 2 etc. Thanks again.....Colin
The way I adjusted my idle was, After the car had fully warmed up, and after I had taken it on a short drive, I unplugged the connectors from the Idle Air Control Valves/Extra Air Valves (as Ferrari calls them). I then screwed both air bypass screws all the way IN, and watched the tachometer to make sure the rpm didn't drop below 800rpm. Then a 1/4 turn at a time I unscrewed each bypass screw, on the side of the TB, until I had the rpm between 950-1000rpm. Plugged the IACV/EAVs back in and went for another short drive. After the drive I made sure the idle settled down to where I set it. That is my Stooge way of adjusting the idle. The proper process is explained in the shop manual, which I don't have in front of me. Something to the tune of using a manometer on both throttle bodies and balance the vacuum so it is even on both banks, then adjusting the idle speed. Again I don't have the manual in front of me so I can tell you exactly how they want it done.
Ernie, I removed the Extra Air devises (IACV) and sprayed them, making sure they were free. I replaced them and secured the pipes etc.....the bottom line is that the start-up idle dropped to 850. Following warm up, I adjusted the bypass screws out 3 quarters of a turn and settled the idle at 950. I've since used the car a couple of times since and it starts well, idles well cold and hot. Fingers crossed, I think its sorted.....thanks very much.
Hi Ernie, can you help please....I have a fault with the side lights on my 348...they have stopped working from the lights stalk. but they come on when you press the parking light button. I've tried searching the database using 'side light fault' searches but got zero results. PS the head lights work ok from the stalk. Should I start a new thread. Thanks for any guidance.....Colin Taylor