1998 550 Maranello "sorting" thread--DIY | Page 33 | FerrariChat

1998 550 Maranello "sorting" thread--DIY

Discussion in '456/550/575' started by moorfan, Aug 15, 2011.

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  1. Ricambi America

    Ricambi America F1 World Champ
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    Walnut shell, FTW! I had this same treatment done to my 90,000 mile Range Rover (with shells) and the "seat of your pants" difference was noticeable.
     
  2. 360modena2003

    360modena2003 Formula 3

    Jul 11, 2009
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  3. moorfan

    moorfan Formula Junior

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    Pete
    I had been planning on walnut shell blasting my intakes prior to taking off the plenum, and then when I saw that most of the valves were clean I decided against it. I may change my mind again :)
     
  4. fatbillybob

    fatbillybob Two Time F1 World Champ
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    #804 fatbillybob, Apr 23, 2015
    Last edited by a moderator: Sep 7, 2017
    Pete,

    Walnut shell blasting is so easy it will now become a part of my major service like sending out fuel injectors to be cleaned. The cool thing about DIY Ferrari service is much of the cost is my free labor. But actually I expect that with good mixture control my valves will look clean. I don't know what my valves will look like in 5 years.

    The only fear is getting stuff in the cylinder. Interestingly, when I was developing my cleaning protocol the 1st valves I cleaned with gumout solvent. Out of curiosity I filled the a bowl with solvent and it sat there overnight! All the solvent was still there in the morning, our valves seal that well. I tried it more more valves and the same result perfect seal so I felt confident I could clean the valves and get all the residue out. With the size of walnut shell particles it is even easier to get those out. Here is a typical cold leakdown for me very similar to one of your cylinders.

    Also, there is a universal problem with fouling in today's direct injected cars. Walnut shell is the method chosen to remedy that. This method is the industry standard.
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  5. tazandjan

    tazandjan Three Time F1 World Champ
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    FBB- Very ingenious.
     
  6. Augie'sPal

    Augie'sPal Formula Junior

    Jun 23, 2009
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    Wil N. Stevenson
    Carl & Pete, maybe I should ask by PM or start another thread, not sure. Carl is using an aircraft leakdown tester and Pete is using an automotive leakdown tester. The bleed orifice in Carl's aircraft style tester is 0.040", aircraft engines have *huge* jugs. What is the orifice size for Pete's automotive tester? Cars have much smaller cylinders. If the automotive tester also has a 0.040" orifice, then we're comparing apples to apples. If not....
     
  7. fatbillybob

    fatbillybob Two Time F1 World Champ
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    Hi,

    If you go down this path you open up a leakdown tester holy war. There are many controversies too long to discuss in this thread. I use an FAA tester because I'm not willing to invest the time to figure it all out thus using a standardized tool is a no brainer choice for me that works fine on our smaller engines. The 040 orifice standard FAA tester is within the displacement capacity of our motors. You can read about that here:
    Leak-down tester - Wikipedia, the free encyclopedia
     
  8. Cribbj

    Cribbj Formula 3
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    Wil, start a new thread, this will be good......I'll bring the popcorn! :)
     
  9. Augie'sPal

    Augie'sPal Formula Junior

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    #809 Augie'sPal, Apr 24, 2015
    Last edited: Apr 24, 2015
    John & Carl, oh hell no I ain't starting anything that needs popcorn! :D BTDT. I will keep looking around and see if I can find one or two specs on the automotive leakdown tester orifice size. If they're different, then maybe start a thread. For instance, an aircraft tester might say an automotive engine is 'less leaky' than it actually is (did I get the reasoning right?, hm)....whoa--stop right there podnuh....that's another thread.
     
  10. Cribbj

    Cribbj Formula 3
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    Pete, the next questions I'd be asking myself are:

    1. Why only #7?

    2. Where did the carbon/coke come from - was it oil from the head (running down worn guides or worn stem seals), or the intake manifold (blowby, oil overfilling, etc.)

    How do the intake port & valves look for #6?
     
  11. gsjohnson

    gsjohnson Formula 3

    Feb 25, 2008
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    John-Quit trying to goat Pete into go in deeper... :)
     
  12. Cribbj

    Cribbj Formula 3
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    Busted! :) Aw come on Pete, I'm sure you're curious.......

    You know, where you are right now, with the cams out, you "could" change the stem seals on those two #7 intake valves without too much grief. All it would take is a valve spring compressor and a bit of rope.......

    (I know, I ought to be ashamed of myself for even suggesting it. I probably should say 10 Hail Enzo's and offer a blood sacrifice to the Ferrari Gods......)
     
  13. fatbillybob

    fatbillybob Two Time F1 World Champ
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    easier than that. compressed air in sparkplug hole.

    Actually, I forget the leak numbers you got but if you clean the intake and ensure good seal, easily seen with a puddle of gumout cleaner still sitting over night, I would redo the leak test. If is is good then you know it is all about carbon fouling. If bad maybe in the exhaust side. Then you can be pretty sure it is a mixture problem. Fouled injector comes to mind. By chance was there a report from RC based on injector number before cleaning? Or we never saw the other intakes were they all about equal with #7 being the worst? If so no worries then.
     
  14. tazandjan

    tazandjan Three Time F1 World Champ
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    John- That stuff on the valves probably comes from the oil in the intake manifold the 550 gets from the blow-by system.
     
  15. Augie'sPal

    Augie'sPal Formula Junior

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    A thing done in the aircraft world for leaking valves is to 'stake' them. It has worked for me a few times, usually no difference though. Staking is just whacking the end of the valve sharply with a plastic hammer to snap the valve open, then it snaps closed on the seat. It sometimes breaks up a tough carbon crust. Don't know if being an automotive valve makes any difference.....
     
  16. Cribbj

    Cribbj Formula 3
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    Taz, agreed, and that was one of the possibilities I suggested in post #810, but then, why only one cylinder? We could possibly say "....well, #7 is at the rear, and since the engine is canted up a bit at the front, it's the low cylinder of the system so it'll ingest oil pooled oil in the manifold before the front cylinders. But then why is #6 OK? Or maybe it's gummed up too, as Pete hasn't shown us pics of #6 yet :)"
     
  17. moorfan

    moorfan Formula Junior

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    #817 moorfan, Apr 26, 2015
    Last edited by a moderator: Sep 7, 2017
    #6 looked gummed up a bit, but less so than 7.

    So I have finally finished walnut blasting. What a tedious job.
    I created a blasting gun with a proper nozzle to direct the shells into all of the little cracks and crevices in the intake. To do this properly, one needs a SMALL nozzle. (Photo 1)

    The apparatus to do this job looks something like this (Photo 2) Attached to my shop vac is a custom molded insert for the intake of the Maranello, something I made with a heat gun and a standard ShopVac attachment. Took about an hour to do.

    Blasting fine shells at 100psi into the intakes cleans the valves pretty darn well. This is the problematic cylinder 7 post cleaning (Photo 3)

    If you have your cam covers off make sure to seal the entire top of each head, because these little ****ers get everywhere. The vacuum attachment just contains them during blasting, it cannot suck them out of a closed intake port. Kind of like trying to suck liquid out of the open top of a soda bottle with the bottle upright. Once you have blasted shells into the intake port, you disconnect the siphon input to the gun and blow just compressed air in the intake with the hose of the vacuum right nearby, and then dust off the whole engine to remove any shells that may have landed in the bay.
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  18. tazandjan

    tazandjan Three Time F1 World Champ
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    Pete- That really does a good job. Combine that with an Italian tune-up to get the small amount of crud between the valve and valve seat and you should be set.

    In the olden days the Navy used walnut shells on turbo-jet engines to clean off carbon. Believe it or not they were put down the intakes with the engine running. If you did that with a modern turbo-fan, it would trash the engine. Those old turbo-jets were tough and the clearances were not so tight because of material properties.
     
  19. moorfan

    moorfan Formula Junior

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    #819 moorfan, Apr 28, 2015
    Last edited by a moderator: Sep 7, 2017
    Now that the blasting is done it's time to begin reassembling the timing system.

    Step one is to replace the gilmer drive gear cogs. These cogs slip onto the gilmer gear shafts and are prevented from independently rotating by two metal keys. These keys are a difficult thing to get back in.
    First, put a light coating of NeverSeez on the drive gear shafts and in the key well. (Photo 1)

    Next, chill the keys with freeze spray. (Photo 2)

    Thirdly, take the chilled keys and try to wedge them into the slots on the gears. You may just barely get it started into the slot, which is fine. Just make sure they are straight.

    Then, gently tap them into place. Be careful not to hit them too hard; I was very gentle with mine and still ended up with some witness marks from the placement (Photo 3)
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  20. moorfan

    moorfan Formula Junior

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    #820 moorfan, Apr 28, 2015
    Last edited by a moderator: Sep 7, 2017
    Bake your gilmer drive gear cogs in the oven at 200 degrees F for 20 minutes, and then they will slide right into place. Apply new ring nuts to the shafts, taking care that they are not cross threaded. (Photo 1)

    You may now drive the ring nuts into place using the Hill ring nut socket. Unlike the first set of nuts that originally came off my car when I bought it, these seem to be one time use nuts that are very hard to get on. The impact gun works quite a bit getting them on. I'm guessing this is so that they won't inadvertently loosen. (Photo 2)
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  21. moorfan

    moorfan Formula Junior

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    #821 moorfan, Apr 28, 2015
    Last edited by a moderator: Sep 7, 2017
    Once these are in place you can affix the tensioner bodies back to the cylinder heads. The 6mm hex bolts that hold them in place should be torqued to 25 Nm. At this point you need to fasten the tensioner bearings down to the cylinder heads in the maximum "open" position. This is so that the system will accept the timing belts when you reseat the belts.
    Take a flathead or some other pry tool and pry the tensioner "open", while simultaneously threading the tensioner bolt. (Photo 1)

    Tighten down the tensioner bolts with the bearings at their most "open" position. No need to torque the bolts heavily at this point, just do it tight enough to hold the bearings "open". It should look like this (Photo 2)
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  22. moorfan

    moorfan Formula Junior

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    #822 moorfan, Apr 28, 2015
    Last edited by a moderator: Sep 7, 2017
    Now that all of this is done you can affix your degree wheel. This time I wanted to use a better (larger) degree wheel so that I could be most precise with timing. However, this monster Moroso pro wheel will NOT sit flush on the crankshaft without interfering with the PS pump and the A/C pulley. So, the wheel must be built out from the crank using washers and a longer bolt. The bolt size is M20 x 1.5 and 60mm long, available from McMaster Carr. (Photo 1)

    Prior to attaching the degree wheel, I created a pressure spacer that will make sure that the oil pump chain sprocket is fully pressed into its seat when timing is being set. This prevents the timing gears from walking forward under the cover ever so slightly and altering the actual timing. The spacer is made from 1.5 inch ID PVC piping and has a slot cut into it for the crankshaft key (Photo 2)

    Once the spacer is in place, you can attach the degree wheel to the crank. Perfect fit using about twelve 3/4 inch washers plus the factory crank washer (Photo 3)
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  23. Cribbj

    Cribbj Formula 3
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    Those big Moroso's are the best. Even Stevie Wonder could time an engine with those.
     
  24. gsjohnson

    gsjohnson Formula 3

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    So as I approach degree ing in my cams...I have a question...do I have to be concerned with oil left in the hydraulic lifter? Will it give me the wrong number as the lifter begins to move because of possible oil in the hydraulic chamber of the lifter? When performing this task, with American V8s, I would always use a solid mechanical lifter to degree the cam.
     
  25. fatbillybob

    fatbillybob Two Time F1 World Champ
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    #825 fatbillybob, Apr 28, 2015
    Last edited by a moderator: Sep 7, 2017
    It must be a tooling issue. All I used plus the blaster was an equally sized blow gun to blow all the shell out as I sucked with this tip that is soft rubber than fits perfect in our intakes. You stick the blaster or blowgun tip in there and the rubber tip surrounds the blow gun tip and seals real nice. No mess at all and complete removal of residue less than what you see in your photo 3.
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