starting to tackle my AC System, need a heads up. | FerrariChat

starting to tackle my AC System, need a heads up.

Discussion in '308/328' started by qedqeq, Feb 27, 2016.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. qedqeq

    qedqeq Formula Junior

    Apr 15, 2015
    384
    #1 qedqeq, Feb 27, 2016
    Last edited: Feb 27, 2016
    Hi all

    When I purchased this 87 328 last April, the AC compressor belt was not in place. I asked the PO why and what was wrong with the system. The PO had no idea, said that it was the PPO.

    It is a York compressor. I am removing it to rebuild it, since I am doing the timing belts at the same time. (does it even need to be rebuilt? Dunno...)

    Is there something with the 328 AC system that I should be paying close attention to while restoring the compressor? Something that is a known issue with the system? Something that I should get done while working on it?

    Since I am pretty sure the AC system was never touched before, looks like I will have to upgrade the refrigerant to the new spec. Should I replace hoses as well?

    Also read somewhere that one of the fuel tanks has to be removed, can someone confirm?

    Regards
     
  2. Fairview

    Fairview Formula 3

    Mar 16, 2009
    1,109
    Waynesboro, Virginia
    Full Name:
    Jeff Ward
    If you check the parts reference thread, you will find information on new compressors in the 200-300 dollar range. Hopefully your ac clutch is good. It can be swapped over. Good luck!
     
  3. badkarma308

    badkarma308 Karting

    Aug 5, 2010
    88
    Fairfax, VA
    Full Name:
    Seth
    I would have the system flushed and leak tested before tearing it apart. I was going to just replace my compressor as it was leaking at the shaft seal but ended up replacing or refurbishing everything based on what I found while taking components apart. If you have it tested before taking it apart, you will know what you are up against. It is also easier to flush all connected, plus you haven't altered your initial condition and you won't end up with any contaminates in a fresh compressor.
     
  4. Dr Tommy Cosgrove

    Dr Tommy Cosgrove Three Time F1 World Champ
    Owner Rossa Subscribed

    May 4, 2001
    36,618
    Birmingham, AL
    Full Name:
    Tommy
    You really have little choice. You need to buy hoses compatible with whatever you are going to charge it with. 134 will eventually leak right out of the stock ones.
     
  5. qedqeq

    qedqeq Formula Junior

    Apr 15, 2015
    384
    Great, Thanks Guys,

    I did read somewhere that the original hoses cannot handle the 134.

    Is there anything on the electrical side that I should be aware of (under the dash or in the centre console)?
     
  6. Lawrence Coppari

    Lawrence Coppari Formula 3

    Apr 29, 2002
    2,192
    Kingsport, TN
    Full Name:
    Lawrence A. Coppari
    My York AC compressor is the original on my '87. In January 2013 I replaced the compressor seal as opposed to buying a new compressor. I had read that seal replacement does not last long but since the seals are relatively inexpensive I thought I'd give it a try anyway. I cannot say whether the method I used in the replacement contributed to my success but it seemed logical to me at the time.

    I removed the compressor from the car and installed the new seal according to directions. Then I attached the compressor to a heavy board along with an old washing machine motor with a fan belt connecting the two. I keep a lot of junk in my basement so I have pulleys to fit both. Then I ran the motor (after changing the compressor oil) for a couple of hours with no back pressure to lap in the seal. Following this I attached a small valve and gradually increased back pressure to the compressor. I ran it for another hour checking for leaks at the seal. It did not leak so it was reinstalled on the car. That was 3 years ago and I have not had to charge the system since. Whether lapping is the reason for my success or it was coincidental I'll never know but it seemed like it couldn't hurt. Furthermore it gave me some indication whether my seal change was successful.
     
  7. Sean F.

    Sean F. F1 Rookie

    Feb 4, 2003
    3,067
    Kansas
    Full Name:
    Sean F
    #7 Sean F., Feb 28, 2016
    Last edited: Feb 28, 2016
    The original hoses can handle 134 just fine. But they are very old and likely will leak at the fittings.

    If you check the DIY thread I wrote up a pretty good procedure for replacing the hoses. You will need to remove the passenger fuel tank and the panels up front as well. Use a in-line splice for AC hoses to tie the new/old together, one person pushes, the other pulls. My brother and I were able to get the new ones installed in literally 5-minutes.

    Also, as Lawrence pointed out, the new/rebuilt York compressors do not seem to last too long or leak again. Not sure why this happens but everyone I've talked to that did the rebuild option said they just leaked a few years later.

    The York compressor is a standard truck part and you can likely find a new replacement (might have to repaint silver) and swap out the clutch.

    The Sanden conversion is also a good set up. Retro-Air has a complete conversion system but it's for the 308 and the condenser will not fit a 328 (I think). The Sanden compressor and brackets will work in your car but the condenser coil will not. http://www.retroair.com/ferrariairconditioning.html

    Finally, EU 328's came with a Sankyo (?) compressor which is the exact same as the Sanden (I think Sanden bought them out so it's the same rotary unit vs the piston unit in the York). I looked into buying all the brackets/pieces to mount the Sanden the way Ferrari set it up (much more elegant than the adapter plate you need to do the Sanden/York conversion) but it was like $600 in parts...and that was 10-years ago. Likely a lot more now. Look at the ricambi parts diagrams and you'll see it there.

    Also, seller on e-bay has an EU Sankyo compressor/parts http://www.ebay.com/itm/121822767055?_trksid=p2060353.m1438.l2648&ssPageName=STRK%3AMEBIDX%3AIT

    Read the DIY threads. Lots of good info.
     
  8. Dr Tommy Cosgrove

    Dr Tommy Cosgrove Three Time F1 World Champ
    Owner Rossa Subscribed

    May 4, 2001
    36,618
    Birmingham, AL
    Full Name:
    Tommy
    You need to swap to a barrier style hose. Otherwise you will find the 134 will eventually permeated out through the older hose material and seals.

    It happened to me on 3 cars, one being the 308.

    If you are going to do this, you may as well do it correctly. Many things need to be taken into consideration swapping refrigerant from R12. If you simply vacuum and recharge with 134, you will not be gaining a single improvement. Doing it this way is a serious step back if what you are trying to achieve is even slightly less efficiency as you had before. In other words, don't do that. It is just a waste of your time. It just doesn't work that way.
     
  9. qedqeq

    qedqeq Formula Junior

    Apr 15, 2015
    384
    #9 qedqeq, Feb 28, 2016
    Last edited: Feb 28, 2016
    You guys are awesome, Thanks for the responses

    This is exactly what I was looking for. I will call the retro-air place Monday morning and start there.

    Thanks again!!!!

    This is part of a bigger scope of work that I am performing on the 328. There is a fuel smell in the car while driving, so I will be replacing the fuel lines hoping to fix that issue.

    And since the compressor is coming out I am redoing the timing belts.

    Will be redoing the exhaust connections as well, The PO bought a nubi exhaust and did the install himself.

    Some people shouldn't be allowed to touch a Ferrari with tools.

    Regards
     
  10. Dr Tommy Cosgrove

    Dr Tommy Cosgrove Three Time F1 World Champ
    Owner Rossa Subscribed

    May 4, 2001
    36,618
    Birmingham, AL
    Full Name:
    Tommy
    The other thing you really need is a condenser with more surface area if you are moving away from 134. Again, Retro Air seems to have this figured out as well.

    With 134 compatible hoses, rotary compressor and a better condenser up front you will be set, especially in Canada. You can piecemeal the parts or go straight to Retro Air for one stop shopping.
     
  11. qedqeq

    qedqeq Formula Junior

    Apr 15, 2015
    384
    I definitely am going to call RetroAir, maybe they will have an idea on how to tackle the different condensor for the 328.

    The current exchange rate isn't helping much either, I pay 33% more for the same part. I don't mind spending what it takes, but sometimes, I do have to see if this stuff is available here first.

    I gotta call Scudria Rampante for the fuel line kit too. The car doesn't smell when it is just sitting there, only when it is running.

    Regards
     
  12. Robz328

    Robz328 F1 Veteran
    Rossa Subscribed

    Mar 16, 2009
    6,299
    ATL, Georgia
    Full Name:
    Rob Hemphill
    Three things I can think of, in addition to comments:
    1. upgrade hoses (old=bad);
    2. note that condenser is in front of the RH wheel vice in front of radiator; it has its own fan;
    3. since compressor removed, have your timing belts checked/replaced.
     
  13. Saabguy

    Saabguy Formula 3

    Mar 28, 2012
    1,785
    Shreveport, LA
    And most of the fiddly bits, expansion valve, drier, pressure switch are common parts that any flaps should have or can order. Dead cheap.
     
  14. Wade

    Wade Three Time F1 World Champ
    Owner

    Mar 31, 2006
    32,793
    East Central, FL
    Full Name:
    Wade O.
    A working a/c system puts a significant load on the electrical system, namely the old and inherently weak fusebox (328, Mondial and TR). So make sure yours is up to speed before (or during) the restore.

    http://www.ferrarichat.com/forum/technical-q-sponsored-algar-ferrari/213035-avoiding-fusebox-china-syndrome-meltdown-pre-emptive-fix.html#post138010471

    There are several options available but I went with the one from Dave for my 3.2. Mondial. His upgraded fusebox fixed so many other things as well (reliability, drivability to name a few).
     
  15. andyww

    andyww F1 Rookie

    Feb 7, 2011
    2,775
    London
    #15 andyww, Feb 29, 2016
    Last edited: Feb 29, 2016
    My 89 328 has the Sanden compressor and everything is completely stock without any modification. It has had a simple replacement of R12 with R134a.

    It does not leak, and works fine. Fact is, information pertaining to the weakness in the 308 A/C system does not always apply to the 328 which has a different system. Also hoses in later cars are likely to have an improved barrier.

    The only issue with the 328 system is the rather puny blower for the A/C air and small air outlets.

    The Sanden is not a rotary compressor BTW, its still a piston compressor. They do make rotary compressors but the SD507 is not one.
     

Share This Page