Adjusting the Clutch Pedal Travel (mechanical gearbox) | FerrariChat

Adjusting the Clutch Pedal Travel (mechanical gearbox)

Discussion in '360/430' started by johnfe, Mar 4, 2017.

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  1. johnfe

    johnfe Karting

    Dec 22, 2016
    121
    SoCal Usa
    Full Name:
    John F Edwards
    Hello All,

    In the F430 Workshop Manual in Section D3.02 It says and I quote "Adjusting the Clutch Pedal Travel (mechanical gearbox)" The only problem is; the rest of the page is totally blank and they never tell you how this is actually done. But why not? And there is no referral to another section for the explanation of how this should be accomplished.

    My situation is that for the first half of the pedal's travel distance from the floor when fully depressed nothing happens as far as the clutch plate engaging with the fly wheel until the very end of the pedal's travel.

    Having driven many a stick shift vehicle in the past, I know this is wrong and incorrect. And if I leave it this way I'm almost certain there will be slippage in the not too distant future, or am I wrong about this?

    So, can anyone with an F430 who is part of that delightful club of manual 6 speed gated transmission owners, please inform me if I'm wrong, or either tell me where I can find the proper instructions for doing this, or explain to me just how this should be accomplished.

    Additionally is there any adjustment to the clutch linkage which must be carried out underneath the vehicle?

    I have done several Google searches for this and haven't been able to come up with a damn thing.

    Surely someone with an F430 with a stick shift has dealt with this situation before.

    Thank you for reading this, and I welcome all who care to be so kind as to reply!

    johnfe
     
  2. tazandjan

    tazandjan Three Time F1 World Champ
    Lifetime Rossa Owner

    Jul 19, 2008
    39,026
    Clarksville, Tennessee
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    Terry H Phillips
    John- Same clutch pedal and adjustments as the 360, so the 360 procedure should be pretty close, even though the clutches are quite different. Same section in the 360 WSM.
     
  3. LorenzoR

    LorenzoR F1 Rookie
    Rossa Subscribed

    does anyone know where the clutch is supposed to catch. Is it more towards the top of the pedal travel or more to the bottom
     
  4. JWeiss

    JWeiss F1 World Champ
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    Nov 18, 2010
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    JWeiss
    I don't own a manual Fcar, but have driven a few as well as quite a few other manuals.

    In my experience, the engagement point should be near the top of the pedal's travel. I.e., when pressing the pedal, you should have less than an inch of "free" travel and then disengagement should begin. By the time you get halfway or more through pedal travel, you should be fully disengaged.

    Yes, you need to make sure the clutch is fully engaged with the pedal released, but most manuals I've driven begin disengagement immediately after an inch or less of "pedal lash".
     
  5. johnfe

    johnfe Karting

    Dec 22, 2016
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    SoCal Usa
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    John F Edwards
    WOFERRARI:

    You raise a very important question, which makes me wonder where are all these owners of these Manual Transmission Ferrari F430's? For everyone with a Manual Transmission note what this man has to say in this video. You'll have to turn on your Closed Captioning unless you understand German by pressing "C" on your keyboard:

    https://www.youtube.com/watch?v=9eY3bszIPcE&t=12s

    Please note what he has to say starting at the 5:44 minute marker. Does everyone agree with this man's assessment?

    What's everyone's opinion regarding his remarks? I would sincerely like to know. I'm really surprised so few have responded to my thread.

    Hello, where are all you Manual Transmission owners?

    johnfe
     
  6. JWeiss

    JWeiss F1 World Champ
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    Nov 18, 2010
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    JWeiss
    I can't look at the video now, but in a nutshell, does "the man" recommend setting engagement low (near the floor), high, or in the middle?
     
  7. johnfe

    johnfe Karting

    Dec 22, 2016
    121
    SoCal Usa
    Full Name:
    John F Edwards
    To JWeiss:

    Actually none of the above as he isn't giving 'setting' advice, he's giving tips as to what to look for as 'tell tale" signs if you will, of possible potential problems that might be encountered if the symptoms are ignored on a car one is considering buying. He also states in this video that on the 'F1' cars it is intentional on the part of Ferrari that the clutch slips in 1st Gear as to make for a smoother transition and by doing so lessens the clutch life on these vehicles. Probably one of the most informative videos a prospective buyer could watch before buying the Ferrari F430. I'm just glad someone took the time to do the 'closed captioning' into English as my German is a bit rusty. LOL!

    He states the problem one has when buying a manual transmission vehicle is you don't know how the previous owner drove the vehicle and how well or not they treated the clutch.

    Therefore, he states that what to look for is a clutch that feels "heavy" and also ones that "catches" or engages late in the pedal travel as these are signs that a clutch job will be needed in the near future.

    Typically a well adjusted clutch should disengage and reengage the clutch plate right in the middle of a pedal's travel distance as to have free play at both ends.

    As a clutch plate wears it simply 'catches' later in the travel distance and if not readjusted accordingly you can run out of 'free play' as the 'confirmation' that the clutch plate is fully engaged or caught. When this occurs it can greatly accelerate the wearing of the clutch plate because it's as if someone has their foot constantly resting on the clutch pedal putting the clutch at the beginnings of it's disengagement cycle thus causing unnecessary wear on the clutch plate.

    Because many owners of Manual Transmission vehicles are simply unaware of this phenomenon occurring, and therefore don't readjust their clutches accordingly, they end up having to do a clutch job way before it's needed, greatly reducing their clutches life-cycle.

    Theoretically, a Manual Transmission clutch if driven correctly and properly maintained and adjusted should last between 40,000 to 50,000 miles before needing to be replaced depending of course on the original thickness of the clutch plates grabbing material.

    Unfortunately this is the exception to the rule for many. Many shops will not fully inform their clients of this as they are only too happy to install a new one, but on Ferrari's this becomes a rather expensive endeavor.

    What really bothers me is that one has to refer back to the Ferrari 360 to read about the clutch pedals setting instructions as in the F430 Workshop Manual they too often use the phrase "Being Prepared" I consider that to being rather poor on the part of Ferrari. It only stands to reason that the clutch adjustment for the F430 wouldn't be precisely identical to the Ferrari 360, but just where in the hell do you ever find such instructions? That's my gripe and I was hoping that someone might allude to where these phantom instructions might be found or could detail what the proper settings are for the Ferrari F430. But so far few have even bothered to comment.

    So I end this by thanking you for your response.

    johnfe
     
  8. LorenzoR

    LorenzoR F1 Rookie
    Rossa Subscribed

    I have to agree with you on this based on my experience. I bought a 2006 manual shift maserati a few years ago. When i bought it it had 3,500 miles on it and i sold it with 12k miles on it. When pressing the clutch pedal down i had 1 inch of play then as i pressed further the clutch would begin to disengage, and more than half way down maybe like 2/3 way down, the clutch would be fully disengaged so i could shift. When letting the clutch pedal back up, i remember the beginnings of engagement towards the bottom and be fully engaged as i got back to the top. However this doesnt mean the 360 or 430 is the same way so it would be nice to hear from some manual shift owners for their opinions...And i agree with John when he says a manual clutch should last 40 to 50k miles or even more. I know first hand of a DR. who drives around tampa bay with over 100k miles on his maserati stick shift and he is the original owner.
     
  9. johnfe

    johnfe Karting

    Dec 22, 2016
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    SoCal Usa
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    John F Edwards
    To WOFERRARI:

    Wow 100,000 miles and here I thought I was doing well getting 50,000 off my original clutch in my Toyota Celica. Actually it might have been a bit higher as I forget exactly as it was a long time ago.

    Yes I also agree with WOFERRARI, where are all the Manual Transmission owners as we would love to hear from them on this topic.

    Anyone of you care to comment? We would like to hear what you have to say.

    Thanks everyone,

    johnfe
     
  10. RedTaxi

    RedTaxi F1 Rookie
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    Mar 1, 2012
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    My 430 clutch starts to engage not far off the floor and continues through the remaining pedal travel. I would say the engagement is in the top 3/4 of the travel. Clutches that don't engage till the pedal is nearly all the way out are a ***** to drive.
     
  11. LorenzoR

    LorenzoR F1 Rookie
    Rossa Subscribed

    Hi Glen, Doesnt this sound familiar to what i posted above. Here it is>>>>When letting the clutch pedal back up, i remember the beginnings of engagement towards the bottom and be fully engaged as i got back to the top.
     
  12. mwstewart

    mwstewart F1 Rookie

    Feb 5, 2014
    2,753
    England
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    Mark
    I think you may be trying to address a symptom and not the cause; clutch bite point is often indicative of clutch wear: if its near the floor the clutch is most likely worn. The actual adjustment on the pedal is not really for the bite point but for fine tuning of the pedal height for optimum heel and toe - if the bite point is low and the pedal is adjusted to accommodate, the pedal will end up proud of the rest to account for the additional travel required to operate a worn clutch. The other purpose of adjustment is to take out slack between the pedal and MC, but if you had 1/2 pedal travel worth of slack it would feel loose and without any resistance whatsoever, which leads me to think there's something else at play.

    I suggest:

    - Check free play in the pedal - is there obvious play between pedal rest position and the start of resistance from the MC?;
    - Check the pedal heights are equal. If the clutch pedal is visibly lower you are correct to adjust it;
    - Bleed the clutch;
    - Check the pedal box for signs of weeping from the clutch master;
    -- Early F430's also had a recall on the clutch master https://www.theaa.com/allaboutcars/recalls/recalls.jsp?modelID=F430&modelName=F430&makeName=Ferrari&makeId=B2 Mine was an 06 and I replaced it;
    - Check the clutch fluid distribution block for signs of weeping;
    - Check the brake fluid is clean;
    - Visually inspect the clutch. See http://www.ferrarichat.com/forum/360-430-sponsored-yellow-compass-group/546987-clutch-wear-pic-whats-translate.html for an idea;

    Clutch bite on mine was very crisp. The car had a new clutch when I purchased it.
     
  13. RedTaxi

    RedTaxi F1 Rookie
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    Yes very much the same and normal.
    I'm on my 3rd daily driver manual BMW and approaching 150k miles for the third time on an original clutch. Sold the last 2 and clutch was still fine.
    Shooting for the same with this Ferrari clutch! Might take a few lifetimes!
     
  14. JWeiss

    JWeiss F1 World Champ
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    I agree (except for the part about heel/toe). If a large part of the total available clutch pedal travel is used to go from initial bite to full engagement, then there's a problem. It shouldn't begin to engage close to the floor - if it does, you're just too close to not being able to fully disengage.

    Regarding heel/toe: I certainly agree with adjusting the clutch to be even with the brake, but it doesn't really matter for heel/toe since the clutch pedal has a fully-dedicated foot for operation.
     
  15. mwstewart

    mwstewart F1 Rookie

    Feb 5, 2014
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    Sorry, yes - you're right. Wrong pedal :)
     
  16. mferrari43

    mferrari43 Karting

    Jan 23, 2022
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    California
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    Matthew Ferrari
    anybody have info on how to adjust the pedal travel on a 360? I'm not seeing any info on this in the workshop manual i have in section D3
     
  17. RedTaxi

    RedTaxi F1 Rookie
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    Mine is a 430 and I haven't looked but I believe there is adjustment at at the top of the pedal where it pushes into the master cylinder.
     
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  18. 67bmer

    67bmer F1 Rookie
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    Oct 28, 2015
    2,718
    MD
    Since the throw out bearing is in constant contact with the pressure plate it should be immediate.

    There may be some play between the pedal and the clutch master. Once the clutch master begins to travel the pressure plate should begin to release.
     
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  19. mferrari43

    mferrari43 Karting

    Jan 23, 2022
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    California
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    Matthew Ferrari
    I just got down under there and checked, it's extremely easy and straightforward to adjust the end travel stop point with a single screw. I had too much slack at the top of clutch before it would actually engage with the clutch master. Hoping it feels great now :)
     
    RedTaxi likes this.
  20. aventari

    aventari Karting

    Dec 9, 2010
    130
    San Diego
    I would just say be a little careful and make sure you have a little bit of play at the top with the clutch released. Make sure the adjustment you make is not constantly putting pressure on the clutch. As that will put a slight load on the release bearing and an axial load on the crankshaft causing crankshaft thrust bearing wear.

    I did this on my Scirocco a long time ago when I was just learning.


    I just did the pedal travel adjustment on my 360 as I'm installing a manual swap kit right now. The travel should be 111.8mm from the top, aligning the clutch pedal with the brake pedal.
     
  21. collegeboy

    collegeboy Formula 3
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    You sure travel is supposed to be 111mm? I read 121mm? I was also told to ignore that number and just adjust it to what works as every car and different brand MCs are different.
     
  22. RedTaxi

    RedTaxi F1 Rookie
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    Totally agree. I have adj many to get them where I want it, regardless of a service book. Some like the bite up high, others down low, some in the middle.
     

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