Methods to find TDC? | Page 3 | FerrariChat

Methods to find TDC?

Discussion in '348/355' started by Dave rocks, Dec 25, 2017.

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  1. kenneyd

    kenneyd Formula 3

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    I wont chime in with any opinions or MSpaint diagrams lol. I recently checked the timing on my cams that had previously only been worked on by the dealer. I recorded all my work on videos and just watched the TDC one to recheck my experience.
    I found that over a 3 degrees sample, the the amount the piston moves is minuscule, so a precision instrument is a must.
    My digital gauge was giving my erratic readings(grrr) so I used my old faithful analogue gauge, and to my eyes it showed just a a dwell of 2 to 2.5 degrees. ( did each measurement numerous times)
    Having knowledge of this debate, I recorded 2 sets of numbers when checking the cams, both with old belts and with new, and compared the readings using 0TDC vs -1TDC.

    I found 3 of the 4 measurements(cyl 1 I & E, Cyl 8 I & E) showed perfect using "Brian Crall's" method, aka the ferrari method and only 1 of the 4, was 1/2 degree off.
    I know that isn't prof, But it was enough for me to use "Brian Crall's" when i installed the new belts
     
  2. Dave rocks

    Dave rocks F1 World Champ
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    Exactly. And, not picking on you Kenny but IIRC from your photos, you had a paper degree wheel. The measurements will only be as good as the tools....

    In applications like this, I always use analog indicators as I want to see the full motion of the needle. We have a bunch of digital stuff in my shop, it's all excellent but not a good application for this type of measurement.
     
  3. kenneyd

    kenneyd Formula 3

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    In my defense, it was laminated and glued to a curricular saw blade. :)

    Sent from my SM-G930P using Tapatalk
     
  4. johnk...

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    So Kenny, it's not exactly clear but are you say you didn't have to change the pin locations on the cam pulleys?
     
  5. Dave rocks

    Dave rocks F1 World Champ
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    Much better. Listen, I don't think factory tools are needed - I'm just a nerd ;) But, I do believe in making decent home-brewed stuff. I made this coat hanger pointer in 5 minutes - but it still is pretty precise (Although I should have ground the tip but don't have a grinder at home)

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  6. kenneyd

    kenneyd Formula 3

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    I used a coat hanger as well. My degree wheel showed the valve actions specific to the 355 and was much larger then my older summit racing one Image Unavailable, Please Login


    I moved the pin a few times on the one that was off, essentially settled with the 1/2 degree with happened to be between the two different TDC methods. After i was all done dave posted that the it is possible to get closer since it makes a vernier scale... Info that would have been usefull a few days prior lol
     
  7. INTMD8

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    Does that mean it's a good time to mention that dwell is longer at BDC than TDC?

    :D
     
  8. johnk...

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    I would actually agree with you on that James. The motion of the piston is less sensitive to rotation of the crank near BDC than it is a TDC.
     
  9. Dave rocks

    Dave rocks F1 World Champ
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    OK, so tonight I brought a cylinder head home, geared up my tools and suited up to do some experiments. John has been making the case about uncertainty in measuring and he is spot on. When using a dial indicator on the piston top, even when rotating the crank slow and smooth, you do need to overshoot the crank in rotation (even if very small) to know the indicator has stopped. I started off using the indicator that came with my Hill kit and it's resolution is .01mm (.00039"). I later use a .0001" resolution indicator to get better results.

    Summary - using the dead stop method yields the same results as the dial indicator method, using Ferrari's definition that TDC is the point when the piston reaches the top.

    I'm getting tired of telling John he is right, but he is 100% correct. Each method yields the same result. And truthfully, the dead stop is easier and less sensitive to measurement errors.

    My initial thought to not build these tools will be retracted.

    FBB - perhaps you might now understand the purpose of this thread. It's about learning and doing experiments to confirm theory.

    Please watch all 3 videos:





     
  10. kenneyd

    kenneyd Formula 3

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    Cool, looks like I'll be using a dead stop for my next service
     
  11. INTMD8

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    I like the videos Dave, looking forward to trying this myself. There -should- be .5 deg difference in methods though agreed it doesn't matter either way in terms of final result.

    What I'm having trouble with is if you can measure 1deg dwell at tdc how would you arrive at the exact same crank deg tdc using the indicator from both cw rotation and ccw rotation?

    Would seem to me the 1 deg dwell has disappeared if that is the case.
     
  12. Dave rocks

    Dave rocks F1 World Champ
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    #62 Dave rocks, Dec 26, 2017
    Last edited: Dec 26, 2017
    John - as I still don't understand this, please explain to Jim. John and I spoke around noon today and he said both methods would yield the exact same result. I didn't believe it, set out to prove him wrong and instead I proved him right.
     
  13. INTMD8

    INTMD8 F1 Veteran
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    Still think we may be running into stack up variance when visually finding quarter degrees chasing a half degree.

    Looking forward to Johns explanation, until then I like this post :)

     
  14. Dave rocks

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    Jim, had I not just done it, I would agree with you. Let's just say for sake of argument I'm off 1/4 degree, that is still only a 1/4 degree variance which is moot.
     
  15. taz355

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    So based on this we would see a0.6 difference in degrees??
     
  16. taz355

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    Or would it be 0.3 degrees differance
     
  17. m.stojanovic

    m.stojanovic F1 Rookie
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    This Johk's presentation is absolutely correct. The dwell shown (to the left of the TDC) is when rotating CCW. When rotating CW, the dwell will be the same but only on the right of the TDC. So, whichever direction you rotate the crankshaft, it is the full dwell (not half) and it only changes sides but the TDC remains in the same position, as shown. The method using piston stop will therefore give you correct TDC (same as when using a dial gauge) and it is probably more accurate as, with a dial gauge, you will probably slightly overshoot or undershoot the TDC. On the other hand, how important is it really to find the perfect TDC when, after that, you insert the cam pulley dowel into the "aligned" holes that will not be perfectly aligned but nearest to alignment and the timing will have to move a bit.
     
  18. Dave rocks

    Dave rocks F1 World Champ
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    Miroljub,

    John and I both feel that the need for absolute precision is overkill. But, regarding the cam pulleys and dowel holes, it's far more precise than one would initially think. The pulley to cam is just like a vernier scale.
     
  19. johnk...

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    The methods are the same because it is exactly as I said in post 18 https://www.ferrarichat.com/forum/posts/145738062/. The dwell is a result of bearing clearances, not geometry. Any oil film gets squeezed out around the contact point between journal and rod bearing, (and the same with wrist pin clearances). Oil film can not support a compressive stress (or a tensile stress). And when you consider the area of the contact point ( a smaller cylinder inside a larger one would theoretically have an infinitesimally narrow contact) even the relatively small load due to piston friction in the cylinder is enough to put the squeeze on things, similar to this:
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  20. INTMD8

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    I'm good with agreeing to disagree. Having disassembled engines that have sat for decades and there is still oil on the bearings. No way you are "squeezing out" all the oil with zero load.

    Either way, would seem to be a matter of geometry if the dwell is as previously mentioned easily changed by rod/stroke ratio. If it was only due to squeezing oil out of the bearings measured dwell would be the same for every engine.

    http://blog.appliedspeed.com/blog/2016/2/24/rod-stroke-dwell-rod-angle-piston-speed-calculator


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  21. m.stojanovic

    m.stojanovic F1 Rookie
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    Yes, like a vernier scale but the switch hole-to-hole is in steps which are "X" degrees so, if it happens that you are in-between two "vernier" positions, you will have to chose one or the other pair of holes (very slightly advanced or retarded cam timing from the "perfect"). It is interesting that the Jaguar V8 engine (AJ26/AJ27, quad cams), on which I am about to set the cam timing, has no "vernier" holes but the position of the cam sprockets can be continuously varied. The sprockets engage snugly onto the cams (no key-ways, smooth and no tapper) and they are just clamped onto the cam with a large centre bolt with a very thick washer when in correct position.
     
  22. m.stojanovic

    m.stojanovic F1 Rookie
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    The load is not zero as there is friction between the piston and the cylinder. Even with this small load, the oil will be squeezed out and/or move around the journal to the opposite side if you just give it sufficient time. And there is quite a bit of time for the oil movement when you are turning the crankshaft very slowly approaching the TDC (unless, of course, you are working at -20C).

    The measured dwell will depend on the crankshaft stroke - shorter stroke will produce smaller dwell.
     
  23. m.stojanovic

    m.stojanovic F1 Rookie
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    Sorry, I withdraw my statement about smaller dwell with shorter stroke as I am not sure. It might be the same.
     
  24. Dave rocks

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    I didn't understand this at first either until Dave (Ferraridriver) proved it. It's not about pulling the pin and putting into the next adjacent hole, you can put the pin many holes away. You have the relationship of pulley to cam and belt tooth to pulley - probably not explaining this well..
     
  25. INTMD8

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    Dwell (as measured with the tools here) changes with rod/stroke ratio so different stroke or rod length. Would be easier to see if I found a calculator that went out another tenth or 2.

    I'm not saying that rod bearing and wristpin clearance has -zero- effect on this, what I'm saying is it just doesn't squeeze -all- of the oil out by turning the engine around a few times only load being ring/piston drag in the bore. If that's the case these things would be metal to metal on every start up.

    Completely agree that we are big time splitting hairs on all of this. Could always get fully adjustable cam gears from Toda if you can't get where you want to be with the original gears.

    As for dwell being -all- after tdc, I am finally understanding that aspect of it though have not tried it myself. Everything I've been talking about here was based on Dave's measurements.

    To me, reading the above seems you are landing at the same wheel degree and finding the same dwell area on the wheel.

    I don't think Dave would have posted the above quote if he found the 1deg dwell on the other side of TDC change depending on direction of crankshaft rotation but maybe I am interpreting this incorrectly.
     

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