Removing front cylinder head | FerrariChat

Removing front cylinder head

Discussion in '308/328' started by pretrida, Sep 22, 2019.

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  1. pretrida

    pretrida Rookie

    Sep 3, 2012
    3
    I just took of the rear cylinder head of my GTSi to solve an oilleak. Discovered my car still has the original sodium exhaust valves fitted. So I decided to change all exhaust valves. So I have to remove the front cylinderhead also. Is that possible without removing the engine from the car. Removing the engine is not an option where the car is standing right now.
    Best regards
    Preben
     
  2. sp1der

    sp1der F1 Rookie

    Jan 10, 2009
    3,006
    UK
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    Simon Ashley
    Yes it is possible but it is very tight.
     
  3. yelcab

    yelcab F1 World Champ
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    Nov 29, 2001
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    Mitchell Le
    I would not even try it with engine in. Life is insane enough.
     
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  4. thorn

    thorn F1 Rookie
    Silver Subscribed

    Aug 7, 2012
    3,322
    Tallahassee, FL
    There are so many things you need to examine and do once you're going that deep into the engine, that I wouldn't even imagine trying to attempt it with the engine in place.

    Move the car to somewhere that it's possible to remove it.
     
  5. Squirrelmonkey

    Squirrelmonkey Karting

    Dec 27, 2010
    126
    Manitoba ,Canada
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    Tom Thieme
    You can loosen the all engine mounts, disconnect the clutch cable, disconnect the exhaust at the flanges. Disconnect the torque arm. throttle cable, you have the intake manifold off already so Fuel lines, choke cable (not actually a choke) etc. are off no doubt ? Any other hoses including the coolant line/s . Place a jack under the oil pan section of the block and rotate the engine while it's still sitting on the 2 rear engine mounts. It just takes a few inches of lift to give you the room. Place a pc. of wood between the jack pad and the aluminum pan to distribute the load
    Rotate the forward bank of the engine just enough to allow you clearance to pull the forward head. The reality is when you have reached this point. If you removed the header tank, Disconnected the drive axles, Oil lines and electrical, you can pretty much pull the engine !!
     
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  6. yelcab

    yelcab F1 World Champ
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    Nov 29, 2001
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    And you would be insane to not pull the engine at that point.
     
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  7. BigTex

    BigTex Seven Time F1 World Champ
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    Dec 6, 2002
    79,212
    Houston, Texas
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    Bubba
    I have used the aforementioned trick to reach the front header to replace, but really it's tough to pull the head as it is....maybe using a plate puller, as others have said, it's really tight clearances..
     
  8. miketuason

    miketuason F1 World Champ
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    Feb 24, 2006
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  9. tbakowsky

    tbakowsky F1 World Champ
    Consultant Professional Ferrari Technician

    Sep 18, 2002
    19,380
    The Cold North
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    Tom
    Pulling the mill from one of these is a very basic and simple task. Why anybody would fight with it in the car is beyond my understanding..
     
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  10. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    Mike 996
    Why pull an engine if you don't need to? You are just adding time/unnecessary work to the process. Given that there is sufficient clearance, I wouldn't hesitate to pull the cylinder heads without dropping the engine. SURE, it's easier to pull the cylinder head with the engine out on a stand and if you are rebuilding the engine, of course that's the way to go. But if you are just removing the cylinder heads for valve work, it's adding unnecessary complexity.
     
  11. miketuason

    miketuason F1 World Champ
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    Why? Because some of us can without any fight which I guess is beyond your understanding. I understand, just because it’s easy for some of us, doesn’t meant it’s easy for you or others.
     
  12. 308 milano

    308 milano F1 Veteran

    Jan 15, 2007
    5,257
    Montana
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    Kim
    My big concern would be if you have corroded head studs, where are you going to get the leverage to break it free? Pull against the remaining attached motor mounts until it screws them up also? I would be much more inclined to pull the engine and avoid a **** show.. chances of this going smoothly saving a couple hours is pretty low. Chances of this going poorly and damaging the car in some manner, pretty high but everybody has their level of acceptable risk . 2cts
     
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  13. offtheworkigo

    offtheworkigo Karting

    Feb 23, 2016
    230
    Rockwall
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    Dave Hoffer
    Pulling the motor would make a great time to clean and paint the engine compartment. Also clean up the engine its self, replace some seals and gaskets. Make it look like new. That's if your into that. If done right it will increase the valve of your car. I think there's 3 parts to looking at a car. The outside of the car, paint, wheels, lights and glass. Next is the interior condition seats, carpet, dash and center console. Then there's the engine compartment and front bonnet compartment.
     
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  14. 308 milano

    308 milano F1 Veteran

    Jan 15, 2007
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    Just cuz you can, doesn’t mean you should. :)
     
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  15. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    Well, folks have different ways of looking at things. I agree that if you want to change the valves AND do all this other engine stuff being mentioned plus clean up everything in the engine compartment, etc, sure, pulling the engine is the way to go. Otherwise...

    I have to admit that I have never been in the camp of "replacing things while you're in there" that aren't broken. Every time you remove a bolt, nut, screw, fitting, hose, whatever, there is a chance that you will break/damage/lose something that isn't currently broken, damaged or lost. I know, we are all great mechanics and such things are not likely to happen but some days the gremlins are perfectly aligned...There are lots of posts on the internet asking about how to repair buggered oil pan drain bolts/threads. Removing/reinstalling an oil pan bolt isn't high on the difficulty list so it proves those gremlins can show up pretty much anytime... ;)
     
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  16. yelcab

    yelcab F1 World Champ
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    Nov 29, 2001
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    The 308/328 are getting old enough now that chances of a aluminum head corroding itself to a steel head stud is really high. When that happens, the engine being out of the car is going to be required. I am beginning to see the same phenomenon with the 355 heads. You can always get lucky … but I only prefer luck when I play poker.
     
  17. kcabpilot

    kcabpilot Formula 3

    Apr 17, 2014
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    Paul
    I think the question was "will" the head come off with the engine in the car to which there is either a yes or no answer. If the answer is yes then, despite the challenges, it is up to the person doing it whether or not they wish to try. If the answer is no well then there's no point in even trying. If the head turns out to be stuck due to corrosion you can always go to plan B and pull the whole thing, it's not as if attempting to pull the head in situ sets you on an in-alterable path.
     
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  18. derekw

    derekw Formula 3
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    Sep 7, 2010
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    If the head nuts are off, PB Blaster down the studs then try some soft nylon cord through the plug holes, turn crank towards TDC and pray. Don’t turn too hard or you can warp or crack the head. A hair dryer or heat gun may help.

    My ‘79 engine was out and it still took a few days, hanging from the heads, heat, PBB, levering, swearing...
     
  19. TommyA

    TommyA Formula Junior

    Oct 7, 2002
    549
    Atlanta
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    Tommy A
    I tend to agree with everyone :) I have removed the head last year in the car PITA and now it's all apart in my garage... way to many thing that need attention. Make the right choice and pull the engine out. You will not regret it.
     
  20. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    If the studs are "corroded in place," stud removers will remove them - I've had a set of Snap-On SAE and metric stud removers for many years and have never run across a stud they couldn't pull. Used them on engines with AL heads that acted as if they were welded to the block due to rust corrosion between head/studs. The stud pullers pulled them with no trouble. Shoot some penetrant around the studs for psychological comfort (doesn't matter which penetrant - they are all incredibly overrated as far as actual ability to penetrate/loosen anything), Wait a bit, overnight if it makes you feel better, attach the stud pullers and yank em out! :)

    AGAIN, I agree that if you are intending to do the "replace everything 'cause it's there" and do a thorough compartment clean up. pulling the engine's the way to go. But I wouldn't do it just to replace valves... ;)
     
  21. pretrida

    pretrida Rookie

    Sep 3, 2012
    3
    Thanks for all your replies. I guess I'll move the car to a better lokation and pull the engine out.
     
  22. spirot

    spirot F1 World Champ

    Dec 12, 2005
    14,525
    Atlanta
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    Tom Spiro
    I think you can do it while its in the car. its kind of tight but actually you will have more leverage separating the head from the block. .... only reason to take the engine out is if you are going to do the bottom end, or just want to detail the engine... with all the usual oil leaks its a good time to refresh seals, and have a good cleaning but its not needed to get the head out. getting the head back on is a bit more difficult with how you have to move the head on the bottom studs. ... you most likely you are going to scrape the bulkhead.
     
  23. ferrariowner

    ferrariowner Formula 3

    Feb 21, 2014
    1,109
    Mansfield, TX
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    Ron
    I don't think you will regret removing the engine for this job. Your back will thank you. Also, it will allow you to easily perform some other maintenance items while you have it out (shaft seals).
     

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