Failed exhaust manifolds? | Page 3 | FerrariChat

Failed exhaust manifolds?

Discussion in '360/430' started by whatheheck, Jul 4, 2017.

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?

Did your OE exhaust manifold failed?

  1. Yes

  2. No

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  1. Tamahal

    Tamahal Formula Junior

    Mar 8, 2019
    480
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    TAMAHAL
    Ok.... but statistics about manifold breaking and causing damage ??


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  2. 328gts1987

    328gts1987 F1 World Champ
    Lifetime Rossa Owner

    Mar 11, 2007
    12,909
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    Fred
    I know of (only) one massive engine damage due to manifolds failing. However as this engine damage is caused by failing manifolds the damage to the engine if a "follow damage" and therefore covered by insurance.

    If this applies in US I don't know.

    Note:
    The manifolds are not covered under warranty in EU as in the US it is (within 8 years).

    pics of that case in 2014:

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  3. 328gts1987

    328gts1987 F1 World Champ
    Lifetime Rossa Owner

    Mar 11, 2007
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    I agree, however if you still have full warranty on the car (Ferrari warranty program) you have to use stock parts and installed by official dealer.
    When you install after market manifolds you will fail on the next warranty inspection.
     
    whatheheck likes this.
  4. whatheheck

    whatheheck F1 Rookie
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    Mar 27, 2006
    4,138
    Seattle, Wa
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    Dan L.
    Let’s not even go to possible engine damage due to cracked OE exhaust manifolds.

    Why would anyone spend ~$90K ($15K X 6 )on multiple exhaust manifold replacement costs if they have the option of going with an aftermarket headers that costs ~$6k one time charge for parts and labor & has lifetime warranty and been proven in service that eliminates cracking issue?

    Note: I was quoted by a dealer $15K to remove and replace F430 OE Exhaust Manifolds.
    So I said no thanks.
    I installed Agency Power Headers and Kline Innovation Exhaust on my F430 for much less price, better made, better design. Problem solved.

    Im not arguing, I’m trying to understand the reasoning and logic behind that decision. Maybe I can learn something new or see an angle I have not seen before.
     
  5. whatheheck

    whatheheck F1 Rookie
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    #55 whatheheck, Jul 24, 2019
    Last edited: Jul 24, 2019
    Good point.

    But what about car down time unable to drive your car?
    The amount of time it took to take the car back to the dealer six different times to address the same issue.
    Worrying every time you drive your car that the exhaust manifolds can crack and may damage the engine which would be a much bigger cost.

    To me, you cant put a price tag on peace of mind.
     
  6. ttforcefed

    ttforcefed F1 World Champ
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    Aug 22, 2002
    18,875
    exhaust manifolds are like 7500 installed if i remember correctly - where does 15k come from???
     
  7. Tamahal

    Tamahal Formula Junior

    Mar 8, 2019
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    TAMAHAL
    Well I can’t speak for someone else, I’m just trying to find out the statistics of actual engine damage from manifold failure... it would be interesting to know. We talk a lot about manifold failure, but actually I dont know what the stats are on actual damage to the engine. I can’t speak for anyone else and I’d never discredit someone else’s decision without knowing why they made that decision. I’m simply asking a question about my own risk.


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  8. ttforcefed

    ttforcefed F1 World Champ
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    i wonder if a car started from zero miles with test pipes or hi flow cats wld the exhaust manifolds still crack or just much later?
     
  9. whatheheck

    whatheheck F1 Rookie
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    Mar 27, 2006
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    Dan L.
  10. Tarek307

    Tarek307 Formula 3
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    Sep 26, 2018
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    2004 360 52K miles / White dust in engine compartment & faint ticking sound were the signs that prompted Mechanic to scope and sure enough pre cat was broken up inside and headers had cracks. Now waiting for Fabspeed headers & Evoflow cats to arrive and get installed.

    PS this thread isn't very accurate because it doesn't state 360 or 430
     
  11. rennspeed

    rennspeed Formula Junior
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    Oct 4, 2007
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    Hey Dan! I would probably go aftermarket if my manifolds fail but the reasons why I like the OE manifolds: 1. I love the way they sound! 2. No CEL lights 3. No issues with being compliant with emissions . 4. Currently have the MK11 . - so far so good
     
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  12. whatheheck

    whatheheck F1 Rookie
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    Sounds good!

    Dan
     
  13. Tamahal

    Tamahal Formula Junior

    Mar 8, 2019
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    TAMAHAL
    My thoughts exactly..


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  14. marc996

    marc996 Karting

    May 12, 2019
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    marc bethell
    Really interesting thread, how can you tell the difference between mkI and mkII manifolds?
     
  15. one4torque

    one4torque F1 Veteran
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    The challenge w a poll like this some current owners are not going to want air dirty laundry about a car openly for when they go to sell.... nature of car biz I guess.
     
  16. ttforcefed

    ttforcefed F1 World Champ
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    How do u mean? A car with replaced/upgraded manifolds is a plus, not a minus.
     
  17. one4torque

    one4torque F1 Veteran
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    Tt- I agree but not all people will feel this way.

    some get scared away by ‘issues’.

    just my opinion.

    2 cars- 1 says had header issues, and other says nothing.

    could affect a buyers interest.

    particularly the usual first time f car buyer.
     
    Apollo 11 likes this.
  18. whatheheck

    whatheheck F1 Rookie
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    Mar 27, 2006
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    They are supposed to be stamped/marked somewhere.

    For me it was an easy decision, upgrade to a better designed & better made headers. Can’t put a price tag on peace of mind.

    I installed agency power headers and Kline exhaust. 1000% happy.

    Dan
     
    f355spider likes this.
  19. 328gts1987

    328gts1987 F1 World Champ
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    #70 328gts1987, Sep 6, 2020
    Last edited: Sep 6, 2020
    Easy to see when you look at the plate on each manifold: When it states Ferrari + partno. and Arvin Meritor (=manufacturer) it is a Gen I.
    When it states only Ferrari + partno. it is a Gen II or higher. See pic below of Gen I plate.

    Plate Gen I:

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    However as I discovered the Gen II is not fail free... Just brought the car to the workshop last week to do the 70.000km maintance and got a call. The Gen II (right side) is cracked. I had the rear brackets (on the gearbox housing) removed to release heat tension on the heathers, but did not work.

    Pic of bracket showing the tension crack. Removed this bracket to prevent cracking of my Gen II heathers. NOT!...

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    As I have the original (=Gen I) heathers home (replaced at 22.000km), so I opened up to investigate the issue.
    It is open at cil 1 all away around and maybe can be fixed/welded. see pics below.

    When I pick up the car next week I will also open Gen II to investigate how and where it is cracked this time.
    As the replacement is offered to me free of parts I go (again) with the original, also as I understand the new batch of heathers has been modified.


    Pics Gen I cracked at cil 1:


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    As I am not a welding expert I wonder why the metal (stainless) cracks at the weld/pipe edge.
    The weld is strong enough but it seems the metal/weld does not blend.
    Can it be the electrode? Or wrong amp's? Any experts?

    Also looking inside the pipes at the weld, the weld is not always full through 1 is ok and blends, 3 are wrong. You can see the edge of the flens and pipe not blended...

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    Is it likely that the poor welding cracks to? Any specialists here to commend?
     
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  20. dbdreams

    dbdreams Karting

    Nov 6, 2003
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    David W. Burnett, Jr.
    What don't you like with the Capristio?
     
  21. dbdreams

    dbdreams Karting

    Nov 6, 2003
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    Ok, I personally would much rather go aftermarket to eliminate the issue instead of revisit it. My question is does aftermarket always throw a CEL? or can this not be fixed with a tune?
     
  22. ttforcefed

    ttforcefed F1 World Champ
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    The capristo are great. I said that just because of the vibration the brackets cause.
     
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  23. whatheheck

    whatheheck F1 Rookie
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    Mar 27, 2006
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    Thanks for sharing info and your experience with the OE exhaust manifolds.
    Sincerely appreciated.

    Dan
     
  24. whatheheck

    whatheheck F1 Rookie
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    I have Agency Power Headers and Kline Innovation Exhaust on my now sold F430 Spider.
    Zero check engine light.
     
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