430 - secondary cat to exhaust inlet loose | FerrariChat

430 - secondary cat to exhaust inlet loose

Discussion in '360/430' started by carguy007, Dec 6, 2021.

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  1. carguy007

    carguy007 Formula Junior

    Apr 24, 2013
    890
    I cannot seem to get the clamp to seal where the exhaust slips onto the secondary cats - thoughts?

    perhaps double clamp?
     
  2. mike32

    mike32 F1 Veteran

    May 13, 2016
    5,932
    Isle of man- uk
    Clean the pipe ends up and use fireclay, then clamp it up and start engine to cure the fireclay
     
    carguy007 likes this.
  3. strongx

    strongx Karting

    Mar 20, 2009
    166
    Utah
    Full Name:
    Rock Thompson
    Did you use a new clamp? Those clamps are designed to be used only once, so when you loosen it you need to replace it with a new one (yes, there are ways to reuse one but they're not all that expensive). The pipe OD is 63mm which is just under 2.5", however in my experience a 2.5" clamp will not work. Get the 63mm clamp and it works fine.
     
    carguy007 likes this.
  4. carguy007

    carguy007 Formula Junior

    Apr 24, 2013
    890
    I had no idea that these clamps were one time use. I have loosened and tightened a number of times and bought the original exhaust used so that would explain it. Out of curiosity why can you not reuse them? The bolts are staying tight so it is not a question of them loosening up?
     
  5. carguy007

    carguy007 Formula Junior

    Apr 24, 2013
    890
    I have never heard of Fireclay and cannot seem to find. Does it perhaps go by a different name?
     
  6. carguy007

    carguy007 Formula Junior

    Apr 24, 2013
    890
    They classify 2.5 clamp as the 63mm which is kind of odd when I try and search ebay/Amazon
     
  7. strongx

    strongx Karting

    Mar 20, 2009
    166
    Utah
    Full Name:
    Rock Thompson
    The center piece between the two clamp ends is a tight press fit onto the bolt shank. When you tighten it for the first time that piece gets moved into position. But if you loosen the bolt, you normally can't get the piece back up into its original position and it doesn't tighten again as effectively. The WSM states you must use a new clamp if you loosen it.

    I've tried a 2.5" clamp on my 430. It almost worked but not quite. I could have made it work by adding a piece of .010" shim stock, but I opted to get the OEM clamp. It's not ten times as expensive as a non-Ferrari labeled part, only twice as much :)

    One other thing: These clamps should hang off the end of the pipe about 1/8". The original Ferrari clamp has a small weld to hold it in the correct position. Make sure you put the new one in the same place.
     
  8. mike32

    mike32 F1 Veteran

    May 13, 2016
    5,932
    Isle of man- uk
    Any type of exhaust pipe paste, comes in a similar cartridge style as silicon or you canget a smaller one like a toothpaste tube. It goes on like tooth paste to give a gas tight seal- once you have the clamp tight it should squeeze out between the 2 pipes, starting the engine and letting it tick over will harden the paste and thats your gas seal. Plumbers use similar to seal the exhaust gas on your gas or oil boiler flu pipe
     
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  9. carguy007

    carguy007 Formula Junior

    Apr 24, 2013
    890

    Took your advice and believe I am in the clear now.
     
  10. mike32

    mike32 F1 Veteran

    May 13, 2016
    5,932
    Isle of man- uk
    You would never get a seal on the pipes just clamping it up dry, they put this stuff on new exhausts.
    What do they call this stuff in your area ?
     
  11. Scottslaw

    Scottslaw Formula Junior

    Ironically I’m now dealing with the same issue. I’d like to buy new clamps but I heard that they may be tack welded to the cat. If that’s the case how do you get the old ones off? just b be bang it off with a hammer LOL? And then I guess just clamp the new one without the tack weld?
     
  12. mike32

    mike32 F1 Veteran

    May 13, 2016
    5,932
    Isle of man- uk
    They are not tack welded, you need to pull the pipes apart and clean up the inner and outer with a rotary wire brush, then spread exhaust paste on them and assemble- when you tighten them up the paste should squeeze out. Run engine on tickover to harden
     
  13. Scottslaw

    Scottslaw Formula Junior

    will give that a shot. Tried some corner auto parts store paste but I don’t think it was rated for a high enough temp. Also, I didn't clean up the pipes as you recommended. Probably should not have skipped that step!
     
  14. mike32

    mike32 F1 Veteran

    May 13, 2016
    5,932
    Isle of man- uk
    Local plumbing store, used on heating boiler exhaust pipes. Needs to be toothpaste type consistency
     
  15. carguy007

    carguy007 Formula Junior

    Apr 24, 2013
    890
    Hey Scott. I believe I fixed this by switching to a different style clamp off Amazon. The clamp I am using now tightens on two sides so in essence can clamp on the inlet side and outlet side of the pipes. Seems to be working for me luckily. I did not use any paste. Here are the clamps I bought:

    https://www.amazon.com/dp/B07XJSTRGF?psc=1&ref=ppx_yo2_dt_b_product_details
     
  16. carguy007

    carguy007 Formula Junior

    Apr 24, 2013
    890
    I had no idea that they put this stuff on the factory pipes. I did not see any residue but the temps are so high I am sure it would have burned off in a decade. I assume it is some kind of exhaust paste. I assume this is similar to what you used and suggested:

    https://www.amazon.com/Liqui-Moly-3342-Exhaust-Mounting/dp/B00295EUUK
     
  17. Scottslaw

    Scottslaw Formula Junior

    Thanks man. Just ordered. My issue is baffling. I fit the agency power titanium x-pipe. Its so light I didn't even mount it to the gear box with the supplied bracket since that bracket has zero give and is rigid, and I want it to be able to "float" and move with the cats/headers (since my firm belief is that you get cracking/issues if the whole system is too constrained and can't move/expand with the heat cycles (scud has nothing "hanging" to the sides like the f430's). I've put about 300 miles on it hasn't moved a millimeter up/down, but the cat connection pipes keep sliding "out" towards the back end of the car. I can't perceive any leaks at all even when I put my hand down there, but sure as s---- those pipes slowly "creep" forward, even with paste. Will try these and update!
     
  18. mike32

    mike32 F1 Veteran

    May 13, 2016
    5,932
    Isle of man- uk
    If this pipe is titanium , what do the makers say about clamping it. Will it compress given how strong that stuff is said to be. Never worked with it in pipe form
     
  19. Scottslaw

    Scottslaw Formula Junior

    I bought it second hand, so I don't know. But I do know it is designed to attach using the oem clamps, so I can't imagine oem style clamp force (espcieally with a clamp that spreads the load a little better with more surface area than the skinny oem clamp) is going to be a problem. Moreover, the titanium tubing slips inside the cat tubing, so its the oem steel that is going to "compress," onto the titanium pipe, so I don't think I need to worry much about the titanium.
     
  20. mike32

    mike32 F1 Veteran

    May 13, 2016
    5,932
    Isle of man- uk
    More paste then
     
  21. carguy007

    carguy007 Formula Junior

    Apr 24, 2013
    890

    I wen through the same thing although my car is a f430 that is running AP headers with stock secondary cats and S line exhaust. You are right in not bolting to the gearbox and I had the same rationale. However the S line has springs that allow the exhaust to push out as it heats up. Also the exhaust truly does grow about an inch when at operating temps. Look at the tips when cold before you start the car and then look at them when you park. You will see. this may be why you think the exhaust is sliding off. In the end I ended up attaching the s line exhaust to gearbox with which I think does help it stay in place, but still allows to expand. I would look into a similar solution for the AP as I think with out this it may slowly creep out of place. If you start the car when cold and then put your hand on the exhaust pipe you will be blown away by how much vibration there is. Overtime I could easily see it being shook looser gradually allowing it to move.
     
  22. strongx

    strongx Karting

    Mar 20, 2009
    166
    Utah
    Full Name:
    Rock Thompson
    The OEM clamps are tack welded to the tailpipe (the end of the cat goes into the pipe). Ferrari did that just to hold them in position before they were tightened. If you totally unscrew the clamp, you can just bend it back and forth a few times and the weld will break. It will leave a small bump of remnant weld on the pipe. You can use that to position the new clamp.
     
  23. Scottslaw

    Scottslaw Formula Junior

    Just to add a bit more data. I tried two types of "paste" and nothing kept my exhaust pipes from slowly slipping out of the cat outlet pipe. Seems the clamps had just lost their strength or had been stretched to the point where they no longer exerted the required pressure to keep things tight. And to confirm, mine were indeed tack-welded as strongx indicated above. I took his advice and removed the bolt, opened the clamp up and gently moved it back and forth until the clamp broke free. Because I'm OCD I used my dremel to remove the tack weld remnants on the cat pipe.

    I bought two 2.5" clamps on ebay as pictured (15 bucks). They look rather "agricultural" but after 50 miles no slipping. I like this clamp design because not only does it employ two bolts, but the clamp is long and "stepped" so that the part that clamps over the outer diameter of the cat pipe is just a bit larger than the part that clamps over the muffler piping that slips into the cat pipe. In other words, you can get them nice and tight on both ends and there is pressure on both the cat pipe and the muffler pipe to keep things in position and "tied together." I'm happy.
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  24. carguy007

    carguy007 Formula Junior

    Apr 24, 2013
    890

    Glad - It worked Scott, mine seem to be holding up well too. Sometimes the cheapest stuff is the best ironically.
     
  25. craze

    craze Formula 3
    Silver Subscribed

    Mar 5, 2021
    1,162
    Melbourne
    Full Name:
    Michael
    Mine has marks where is slides back and forth from expansion
     

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