TR Hot Starting Issue. | FerrariChat

TR Hot Starting Issue.

Discussion in 'Boxers/TR/M' started by Threeofnine, May 14, 2022.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. Threeofnine

    Threeofnine Formula Junior

    Dec 11, 2020
    386
    Birmingham, AL USA
    Full Name:
    Jarrod Heath
    Summer has basically arrived in Alabama with daily highs in the 90s. Yesterday after a rather long drive I filled up at a gas station and when I tried to start the car afterwards, nothing. I popped the hood and tapped on the solenoid with a wrench (I really don’t know if this did anything at all), tried it again and it started right up.

    I did some research on the forums and it seems hot starting issues are relatively common on TRs. A fix appears to be adding a relay. Can anyone point me to a guide or instructions? I attempted to use the search function but I did not come up with anything.
     
  2. Testarossa Sean

    Testarossa Sean Karting

    May 13, 2018
    69
    California
    Full Name:
    Sean
    Replace the starter solenoid. It is a part of the starter motor.


    Sent from my iPhone using FerrariChat
     
    Threeofnine likes this.
  3. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,586
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Not a fan of adding the relay, but see this thread for some other information:

    https://www.ferrarichat.com/forum/threads/where-is-the-w-white-connector.306591/#post-140116650

    IMO, you should:

    1. unplug and replug the C11 connector under the coolant expansion tank (to wipe that connection).
    2. unplug, inspect, and replug the w and y white connectors at the fuse-relay panel.
    3. Instead of adding the relay, add a jumper wire to directly connect the white wire in the w connector to the white wire in the y connector.

    If you have the trouble again (before doing something else to address the trouble), give the w and y connectors a jiggle to see if that helps.
     
    Threeofnine likes this.
  4. EZORED

    EZORED Formula 3
    Silver Subscribed

    Nov 24, 2007
    1,031
    Scottsdale, AZ
    Full Name:
    Dennis
    Actually the problem probably starts in your fuse box. You are probably not getting enough volts to your starter solenoid when it gets hot. search white wire fuse box. Its probably burnt and you can add a jumper to correct. Mistro Steve M. should be able to post or Pm you a drawing.

    Thats funny as I was posting this, Steve Jumped in, no pun intended!!! LOL
     
    Willdief and Threeofnine like this.
  5. Threeofnine

    Threeofnine Formula Junior

    Dec 11, 2020
    386
    Birmingham, AL USA
    Full Name:
    Jarrod Heath
    Thank you all for the replies. I will follow the advice given. I haven’t been able to get the problem to repeat today, I’ve driven the car quite a bit but it is behaving itself so far.
     
  6. Threeofnine

    Threeofnine Formula Junior

    Dec 11, 2020
    386
    Birmingham, AL USA
    Full Name:
    Jarrod Heath
    Update. The car started up just fine today, except once. The final crank of the day I turned the key and nothing. This time I just waited about 10 seconds, tried again and it started right up. However, I did notice the battery light stayed on for about five seconds after the car started.
     
  7. Jay535

    Jay535 Karting

    Mar 10, 2011
    146
    Toronto Area, Canada
    Full Name:
    Jay Lebo
    I have the exact same problem. I just had my starter and solenoid rebuilt to solve it and it didn’t help. I suspect the fuse box now.
     
    Willdief and Threeofnine like this.
  8. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,586
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    It's always a question of probabilities. Could it have been a starter/solenoid problem = sure, but probably only a few percent of the time is that the cause. The ignition switch could be the trouble, too, but that's another just a few percent of the time cause. I'd go with maybe 5~10% on a bad C11 connection (but just rewiping that connection can restore a lot of long-term benefit), but the big hitter is the flaky female terminals in the w and y connectors -- they just aren't really up to reliably conveying the 10~20 amps that a starter solenoid draws without degrading over time. Still have to give your Mechanic a demerit for throwing parts at the problem without confirming the real cause ;).
     
    Threeofnine likes this.
  9. Jay535

    Jay535 Karting

    Mar 10, 2011
    146
    Toronto Area, Canada
    Full Name:
    Jay Lebo
    What are those? Will a new fuse box address them? I need a new fuse box anyway, really.
     
    Threeofnine likes this.
  10. Threeofnine

    Threeofnine Formula Junior

    Dec 11, 2020
    386
    Birmingham, AL USA
    Full Name:
    Jarrod Heath
    I think I probably found the issue and it turns out I’m an idiot for not checking this first. The positive battery terminal post was so loose I was able to easily pull it off by hand….
     
    turbo-joe and Jay535 like this.
  11. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,586
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #11 Steve Magnusson, May 16, 2022
    Last edited: May 16, 2022
    They are the 2-prong female terminals used in the cables of the white connectors at the fuse-relay panel:

    Image Unavailable, Please Login

    Depends on what you mean by "new fuse box". None of replacement TR fuse-relay panels do anything to directly address the starter solenoid connections, but a couple of them may be a bit better for this problem because they uses thicker traces or thicker wires (which helps conduct away the heat generated at the terminal contact points by the high current). My summary for the effect on these starter solenoid connections for the various TR fuse-relay panels would be:

    New stock TR fuse-relay panel = no change
    Guido's TR fuse-relay panel = some benefit from the thicker wires
    GT Car Parts TR fuse-relay panel = some benefit from the thicker traces
    SR Modified TR fuse-relay-panel = no change

    But, regardless of fuse relay-panel used, the much better solution IMO is to just directly connect the white wire in the w connector to the white wire in the y connector. This starter solenoid signal connects to nothing else on the TR fuse-relay panel and only goes there for harness assembly reasons:

    Image Unavailable, Please Login

    I prefer to not cut any of the stock wire conductors so here's a shot of the white jumper wire that I added (where it is connected to the white wire in the w connector and the white wire in the y connector, but I had not yet reinserted the female terminal into the y connector):

    Image Unavailable, Please Login

    The white jumper wire added to the white wire of the w connector, but before reinserting the female terminal back into the (unplugged) w connector:

    Image Unavailable, Please Login
     
    Threeofnine likes this.
  12. Jay535

    Jay535 Karting

    Mar 10, 2011
    146
    Toronto Area, Canada
    Full Name:
    Jay Lebo
    Thank you so much for that suggestion. I’d like to try it. Your jumper is spliced/soldered into the other white wires?
     
    Threeofnine likes this.
  13. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,586
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Yes, I remove a short section of the insulation on the stock wires, maybe 1/2" ~ 3/4" (as I said, I don't like to cut the conductors of the stock wires), intertwine/wrap the jumper wire end to the exposed stock wire conductors, solder, and cover with shrink tubing. That way, the jumper is added in parallel to the stock path (rather than replacing the stock path). A close-up of the jumper I added to the y white wire before soldering:

    Image Unavailable, Please Login
     
    Threeofnine and Jay535 like this.
  14. turbo-joe

    turbo-joe F1 Veteran

    Apr 6, 2008
    9,417
    southwest Germany, France ( Alsace ) and Thailand
    Full Name:
    romano schwabel
    sometimes the problems are soooo easy to find, but we are thinking to complicated ;)
     
    Threeofnine likes this.
  15. Jay535

    Jay535 Karting

    Mar 10, 2011
    146
    Toronto Area, Canada
    Full Name:
    Jay Lebo
    THANK YOU SO MUCH!!

    Why not cut the wire to get the shrink tubing on? Will that affect the result, or are you just trying to preserve originality?

    I realize I could remove the pin from the connector to get the shrink tubing on, but that introduces more opportunities for me to screw up.
     
    Threeofnine likes this.
  16. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,586
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Removing the female terminal from the connector shell is not hard IMO, and I don't like to cut the original wire conductors -- to each, his/her own ;)
     
    Threeofnine and Jay535 like this.
  17. SOFTWAREGUY

    SOFTWAREGUY Karting

    Oct 20, 2004
    153
    I have the same problem. Drive around, stop for gas. Nothing. Try again (a few times maybe) and car starts.
    Sorry to say, I do not follow the resolution.

    Was the problem solved by tightening the battery connector?
    Or did you do follow the steps for the with the White Wire?
    Or something else.
    Thank you.
     
  18. Jay535

    Jay535 Karting

    Mar 10, 2011
    146
    Toronto Area, Canada
    Full Name:
    Jay Lebo
    I am going to try Steve’s recommendation and report back in a few days.
     
  19. Veedub00

    Veedub00 F1 Veteran
    Owner Silver Subscribed

    Jun 30, 2006
    5,056
    Troy, Michigan
    Full Name:
    James
    I tried everything and it I ended up doing the relay. Relay has worked great. I know it’s a fix, but it starts flawlessly now.
     
  20. Jay535

    Jay535 Karting

    Mar 10, 2011
    146
    Toronto Area, Canada
    Full Name:
    Jay Lebo
    I tried doing as Steve suggested. Don’t know if I goofed or if the car gods just have a sense of humor, but a) it didn’t help, and b) after a little while (but not at first), my starter motor began to run whenever the headlights were on.

    o_O
     
  21. turbo-joe

    turbo-joe F1 Veteran

    Apr 6, 2008
    9,417
    southwest Germany, France ( Alsace ) and Thailand
    Full Name:
    romano schwabel
    hopefully you just switched off the headlights then?
     
  22. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,586
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Did you (correctly) make the connection to the white wire in the y connector or (incorrectly) to the white wire in the x connector?:
    Image Unavailable, Please Login

    If done correctly, it's not a bad modification to have/keep (even if it didn't fix the problem). Post #8 lists some other things that can be trouble for starter operation so those would need to be checked/verified as well.
     
  23. Jay535

    Jay535 Karting

    Mar 10, 2011
    146
    Toronto Area, Canada
    Full Name:
    Jay Lebo
    @turbo-joe Yes, then I cut the jumper and all was well. I actually got to use the pliers from the car’s toolkit! :)

    @Steve Magnusson I did it incorrectly. Will try again. :(
     
  24. Elberoth

    Elberoth Karting

    Feb 12, 2022
    114
    Warsaw, Poland
    Full Name:
    Adam
    Where did you guys put the starter relay ? What is the best place to attach one ?
     
  25. EZORED

    EZORED Formula 3
    Silver Subscribed

    Nov 24, 2007
    1,031
    Scottsdale, AZ
    Full Name:
    Dennis
    I would try the fuse board fix first. If that does not cure your problem, I would install the relay. On my 88 tr if I remember right I tucked it under the air intake and tried to hide it.
     

Share This Page