All my spare time goes here: | FerrariChat

All my spare time goes here:

Discussion in '308/328' started by mikael82, Jun 21, 2009.

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  1. mikael82

    mikael82 Formula Junior

    Nov 18, 2007
    869
    Finland
    Full Name:
    Mikael
    #1 mikael82, Jun 21, 2009
    Last edited: Jun 21, 2009
    ...And I like it! :D

    Most of the time I just reader of this fine chat and if you all would be interested I could write and show some pictures from stuff I do for my cars.
    Please note; my writen language is not particularly good...


    ...In this weekend:

    From my euro 308 I took front bumper out
    [​IMG]

    I made mold from it
    [​IMG]


    and made one new bumber out of it:
    [​IMG]
    [​IMG]

    Ready to trim and make to fit

    This was only for practice, as I like to try glass fiber as material and this was my first try.
     
  2. mikael82

    mikael82 Formula Junior

    Nov 18, 2007
    869
    Finland
    Full Name:
    Mikael
    #2 mikael82, Jun 21, 2009
    Last edited: Jun 21, 2009
    Previous weekends I try out how to make small plastic parts:

    For start, I had common problem with my -77 US GTB, a proken heat lever. Absolutely awful desing!
    [​IMG]

    So I made one new, with metal reinforcement, in picture without crome and fresh out of the mold:
    [​IMG]
     
  3. mikael82

    mikael82 Formula Junior

    Nov 18, 2007
    869
    Finland
    Full Name:
    Mikael
    #3 mikael82, Feb 26, 2011
    Last edited: Feb 26, 2011
    For GTBi I made new Spal fans to fit, using method I found from forum:
    http://i166.photobucket.com/albums/u84/unknow82/projekti/308flekti.jpg


    Something I made my self:

    I very sick of these stupid FIAT parts;
    Mondial stuck rear window fix
    Actually Mondial rear window lifts are use in larger Fiat car late 1970´s, they work fine, but when it gets twisted small space in Ferrari, it makes the small plastic clip to jump of that you can found inside motor asembly, here is my fix:

    This is how you get it out:
    http://i166.photobucket.com/albums/u84/unknow82/projekti/ikkuna1.jpg

    http://i166.photobucket.com/albums/u84/unknow82/projekti/ikkuna2.jpg

    http://i166.photobucket.com/albums/u84/unknow82/projekti/ikkuna3.jpg

    and there it is:
    http://i166.photobucket.com/albums/u84/unknow82/projekti/ikkuna4.jpg

    Next you find window lift that looks similar:
    http://i166.photobucket.com/albums/u84/unknow82/projekti/ikkuna5.jpg
    And make it to acsept holes in car to bolt it in.

    Motor I decided to place here:
    http://i166.photobucket.com/albums/u84/unknow82/projekti/ikkuna6.jpg

    next to make some fine adjustment and slam it all together.
     
  4. tommott77

    tommott77 Formula Junior

    Feb 1, 2009
    652
    NC
    Full Name:
    Tom
    Great work! Keep it up.
     
  5. UpNorth

    UpNorth Formula 3
    Owner

    Sep 30, 2006
    1,768
    Quebec, Canada
    Full Name:
    Francois
    Mikael,
    This is great!
    Keep the good work and keep us posted.
    We might need your work some day...:D
     
  6. mikael82

    mikael82 Formula Junior

    Nov 18, 2007
    869
    Finland
    Full Name:
    Mikael
    Today I got new Mondial cabrio rear window adjusted.
    Only draw back is that power window from Volvo V40/S40 are too fast, that is when you compare original front windows...

    After winter battery is so low that original rear window on right side does not even come down and that one I opened few years ago. Now after two days of using Volvo window regulator is still going strong.

    If any of you need to make this convert to your Mondial cabrio, you need Volvo FRONT window regulators, if I understan right; right hand side front goes to your Monndial rear left.
    Courve is just spot on, but you do not have any space to spare, it is very tight fit.
     
  7. Mfoncerrada

    Mfoncerrada Formula Junior

    Dec 20, 2009
    419
    Monterey, CA
    Full Name:
    Miguel Foncerrada
    Volvo regulators? Would really like to hear more details on that.
     
  8. mikael82

    mikael82 Formula Junior

    Nov 18, 2007
    869
    Finland
    Full Name:
    Mikael
  9. chris_columbia

    chris_columbia Formula Junior
    Silver Subscribed

    Feb 5, 2008
    856
    Columbia MD
    Full Name:
    Chris
    This is a fantastic project. I had always hoped someone would find a modern regulator that could be grafted into the 308 front doors. I assume the mondial has similar pulley and roller design for the front windows?
     
  10. soucorp

    soucorp F1 Rookie

    Sep 20, 2011
    4,816
    Old Dominion
    Full Name:
    Mike
    Hi, I have an 1988 3.2 and both my Rear windows are stuck in the down position but they both worked a month ago just fine. I checked the fuse seems okay, tested the switches in the back by plugging the front door windows to them and they worked just fine. From reading some of the threads, I went through the side vents and top rear window opening. With the limited amount of space to work with, I was able to grab the motor wires with a coat hanger. I connected the motor wires directly to a 12v battery and tried to zap it back into life but to no avail. No movement what so ever. I can't believe both motors could have gone bad at the same time, especially when they were working every time I used them. I'm tempted to unbolt the whole assembly and try to see why the motors weren't working, but was wondering if anyone had alternatives:

    1) Recommend a person or company that can rebuild the motor
    2) Find a replacement motor/assembly from Fiat
    3) Replace the whole thing with a manual hand crank

    Any help would greatly be appreciated.
     
  11. Alden

    Alden F1 Rookie
    Rossa Subscribed

    Apr 25, 2010
    3,554
    Central Florida
    Bumping this thread to see if the original poster has any photos of the Volvo mechanism installation.
    I bought two of the Volvo mechanisms. Would like to see how this guy made this install work, I also sent him a p.m.
    Alden
     
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  12. Tsionic

    Tsionic Rookie
    Silver Subscribed

    May 30, 2025
    36
    Chicago, IL
    Full Name:
    Freddie Freeloader
    I wonder, has anyone ever completed an analog mod using manual winding windows? That would be cool and solve all these problems.
     
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  13. Imatk

    Imatk Formula Junior

    May 6, 2007
    754
    I
    It probably wouldn't be too difficult, there is an access hole on the door for the motor assembly (in case the motor fails.)
     
    Alden likes this.
  14. ZikZak

    ZikZak Karting

    Dec 18, 2023
    165
    Vancouver/Los Angeles/Miami
    Full Name:
    Dickie Maxwell
    It would be a very cool mod; the early cars are analog in every way, so it would be fitting to have manual windows. Aesthetically, it would look great as well. Also, you'd probably save a decent amount of weight (and headaches).
     
  15. Alden

    Alden F1 Rookie
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    Apr 25, 2010
    3,554
    Central Florida
    I don't think you've ever taken a close look at a manual wind window regulator, finding one that would fit/function would probably be as difficult as this Volvo mechanism boondoggle. You won't save any weight, they're still somewhat complex and it wouldn't simply be replacing the motor with a crank, because the problems also occur with the cables, screw drives and other parts of the mechanism, depending on which type you have, they bind up, unless they're regularly maintained.
    But, hey! I hope someone gives it a try!
    Alden
     
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  16. Imatk

    Imatk Formula Junior

    May 6, 2007
    754
    The reason the 308 windows have issues seems to be three-fold.

    1. The old grease gets sticky and needs to be replaced.
    2. The pulley mechanism is very elaborate
    3. The electrical power connections to the window motors isn't so hot.

    For a manual crank system (at least the ones I've worked with) the cabling is VERY simple compared to the Ferrari system. It basically comprises a triangle... crank one point, two cables (sheathed) go out to either end of a metal bracket that is the window run.

    I've NEVER had to maintain any kind of manual crank window to get it to go up and down. Unless the cable snaps (never had that happen actually) or the crank mechanism snaps (I have had that happen)

    The 308 system gets grimed up and has many points of failure... it's just not the best.

    But I'm no engineer so maybe that was the best they could make it for that size door?
     
    ZikZak likes this.
  17. Alden

    Alden F1 Rookie
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    Apr 25, 2010
    3,554
    Central Florida
    [QUOTE="Imatk, post: 150169467, member: 48783"
    ......I'm no engineer .....[/QUOTE]

    Umm, yea.
    You say you've never had to maintain any kind of hand crank mechanism unless... The crank mechanism snaps.
    If you want to call out the simplicity of this hand crank operation then grab one and make it work, post some photos and tell us how to do it, please.
    Alden
     
  18. Jedi

    Jedi Moderator
    Moderator Lifetime Rossa Owner

    Mar 18, 2008
    32,251
    Seattle Area
    Full Name:
    Dave
    Doubtful. He's not logged into QRZ since May 1, 2023.

    Worth a shot I guess.... doesn't hurt anything.

    Jedi
     
  19. Imatk

    Imatk Formula Junior

    May 6, 2007
    754
    Umm, yea.
    You say you've never had to maintain any kind of hand crank mechanism unless... The crank mechanism snaps.
    If you want to call out the simplicity of this hand crank operation then grab one and make it work, post some photos and tell us how to do it, please.
    Alden[/QUOTE]

    I haven't, if you don't believe it that's not really my problem now is it? When I had a crank snap it was actually the handle, not the mechanism. The pot metal after 50 years cracked and broke.

    If you think the window mechanism in a 308 is simple. Then I would submit you've never opened the door on any other car.

    I don't think anyone would disagree that it's a fairly elaborate setup. But who knows maybe I'm wrong.

    I didn't say I could make a hand crank work in the 308.

    Perhaps you need to read my post again?

    Or maybe you're just being combative to be combative... I don't have time for that nonsense.
     
    ZikZak likes this.
  20. Alden

    Alden F1 Rookie
    Rossa Subscribed

    Apr 25, 2010
    3,554
    Central Florida
    Sorry, I didn't mean to be snarky, I apologize.
    Alden
     
  21. Imatk

    Imatk Formula Junior

    May 6, 2007
    754
    No worries, appreciate it man.
     

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