Testarossa Gearbox fragility | FerrariChat

Testarossa Gearbox fragility

Discussion in 'Boxers/TR/M' started by Threeofnine, Oct 8, 2025 at 10:19 PM.

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  1. Threeofnine

    Threeofnine Formula Junior

    Dec 11, 2020
    440
    Birmingham, AL USA
    Full Name:
    Jarrod Heath
    I know the gearbox on the Testarossa is a weak spot. Besides the differential (which I’ve upgraded with a Newman unit), what makes it so fragile? I’ve heard that downshifting should be generally avoided when possible and it’s best to not shift from 1st to 2nd over 3k rpm. Any truth to these recommendations? Other than this, are there any other good practices to safeguard the gearbox? Obviously no burnouts.
     
  2. JohnMH

    JohnMH Formula 3

    Jan 28, 2004
    1,858
    Bologna
    I swapped my 91’s differential for Newman’s unit. I understand the quill shaft can break, but it can easily be replaced and its failure can likely save the gearbox.

    I change the gear oil on a schedule using quality oil and ensure the shift linkage is well adjusted whenever I do an engine out service. After 60,000+ km it still shifts beautifully once warm and has never been rebuilt.

    While never a good idea to abuse a clutch or gearbox in a heavy and powerful 30+ year old car, I am not convinced it is weak.
     
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  3. TestaDDS

    TestaDDS Karting

    Sep 6, 2015
    104
    France
    Full Name:
    RM
    Hello Threeofnine,
    I’ve also just replaced the differential and the quill shaft (which had already broken once and had been replaced with an original part) with components that should be more durable.
    I systematically inspect the small 2nd gear pinion whenever I remove the engine-gearbox assembly to replace the timing belts. So far, it shows no signs of wear (the car is approaching 83,000 km).
    I know of two Testarossas in which this pinion lost some teeth.
    Sharing the same concern as you, I often shift directly from 1st to 3rd gear. I just rev the engine a bit more in 1st, and the engine has enough torque to handle it.
     
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  4. Portofino

    Portofino Formula Junior

    Sep 17, 2011
    942
    Yorkshire UK / Switzerland/ Antibes France
    Full Name:
    Portofino
    I had a Testarossa an early 85 modal with the single wheel hub nut during the late 90 s and ran it up for 30 K miles over 11 yrs of ownership.
    I used the torque to drive it , never raced it and was sympathetic with it . Had 3 engine out belt changes in my tenure by a specialist and he did mention something about something going on the gearboxes , a “ weakness “ but then mentioned some were fine , others problematic ?
    Mine was a ok one .
    My conclusion is it’s a bit of a lottery which you have .
    An experienced tech can tell with the gear change which is which .

    It was the Ferrari classic first to third when cold . Which I obeyed btw .I suspect if those owners try and force it when cold , or don’t wait until it warm , start doing 1 to 2 too early baulking it , forcing it ….then they will bring on the issue that otherwise wouldn’t have happened .

    Drive it sympathetically and it will reward you by behaving itself .
     
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  5. LVP488

    LVP488 F1 Veteran

    Jan 21, 2017
    6,103
    France
    Whereas the 348's gearbox was notoriously weak (mine broke), I don't remember the testarossa's to be the same (mine did not break...).
    I had each car only for a few years (although I had the testarossa longer) but that was enough for the 348, which was also more recent.
     
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  6. ago car nut

    ago car nut F1 Veteran
    Silver Subscribed

    Aug 29, 2008
    5,530
    Madison Ohio
    Full Name:
    David A.
    All above is okay when cold. I replaced diff with Newman. Changing gear oil, piece of tooth came out. Rebuilt gearbox with new 1st and 2nd gears. Was always noisy in 1st gear. 1st gear was spalled real bad and 2nd was just starting to show. Rest of gears perfect. The gearbox shifted and worked fine before. Now when I change gear oil, I use a paint filter to see if any foreign debris is in oil. No problems now and no noises. Rifledriver on here shows photos of bad 1st gears. I did a complete photo shoot on my gearbox rebuild on this forum. Look up my past forums. The quill shaft is the fuse link for the gearbox.
     
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  7. Threeofnine

    Threeofnine Formula Junior

    Dec 11, 2020
    440
    Birmingham, AL USA
    Full Name:
    Jarrod Heath
    Thanks for the responses. I get the impression that 1st and 2nd gear are the weakest links. Out of curiosity, about what would a gearbox rebuild costs? I would assume a lot of parts are NLA so a fair bit of fabrication would be required.
     

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