Mondial Brake/Stop Lights not working! | FerrariChat

Mondial Brake/Stop Lights not working!

Discussion in 'Technical Q&A' started by ian_jory, May 23, 2004.

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  1. ian_jory

    ian_jory Karting

    Apr 13, 2004
    52
    UK
    Full Name:
    Ian
    Hi, Before I start a detailed investigation, I wondered if anyone had any useful advice/tips? My Mondial ('83 QV Coupe) Brake lights have stopped working, the diagnostic LED's don't seem to report anything wrong - but then again I'm not sure how reliable they are, or ever were, anyway. As it is all the stop lights that are not working and the fuse is okay (i.e the sunroof still works, which is no the same fuse) - I assume it is the switch on the pedal? But I'm led to believe this 'should' be reported on the diagnostic LED's. Or, is it a 'feature' of the Ferrari electrics that one blown bulb will stop all the others? Seems unlikely to me - but hey, I'm no automotive electrician! All the tail lights seem to work okay.

    Any pointers gratefully received!

    Ian
     
  2. snj5

    snj5 F1 World Champ

    Feb 22, 2003
    10,213
    San Antonio
    Full Name:
    Russ Turner
    Hello to Farnborough!

    If the fuse is good, here are the other things I would check:

    Pedal switch, as you have indicated.
    Tail light relay
    Harness connector to fusebox
    Grounds to pedal switch and lights.

    I have a 3.2, so my relay is in a different place, but check your manual.

    Any electrical malady is a factory feature of the Mondial, usually related to poopy connectors. When I have a flat tire in a Mondial, the first thing I check is the fuse box.

    Good luck and best regards,
    Russ
     
  3. AR!

    AR! Formula Junior

    Apr 8, 2004
    981
    Berlin, Germany
    In my t there is a connector for the brake lights right under the steering wheel. Maybe they are loose ... ?
     
  4. ferrarifixer

    ferrarifixer F1 Veteran
    BANNED

    Jul 22, 2003
    8,520
    Melbourne
    Full Name:
    Phil Hughes
    Call the other Mondial owner..... whose lights won't go out!
     
  5. ian_jory

    ian_jory Karting

    Apr 13, 2004
    52
    UK
    Full Name:
    Ian
    Thanks for the info from everyone - I am pretty convinced it is the switch and when I get home form work I'll do the contortionist thing and have a look! Just one thing - to help confirm my suspicion - before I put my back out, does anyone know what type of switch it is. By that I mean is it:

    1) a spring loaded plunger type where it is held shut by the pedal, when the pedal is released the plunger springs out making the circuit to the lights. Or..
    2) a contact that between it and the pedal completes a circuit and when the pedal is pressed it detects the broken circuit and activates the brake lights circuit?

    If No 1 I would suspect the plunger is stuck!

    Cheers

    Ian
     
  6. tifosi

    tifosi F1 Veteran
    Lifetime Rossa

    Sep 5, 2001
    5,382
    texas
    Full Name:
    Tom D
    your thought that the diagnostic light should come on is correct. But you are also correct that diagnostice lights have been known to fail :) good luck, I am dealing with the opposite issue - lights always on - which is good for keeping people from following too close :)
     
  7. Ferrari_tech

    Ferrari_tech Formula 3

    Jul 28, 2003
    1,527
    UK
    Full Name:
    Malcolm W
    Ian,

    Correct, plunger type - however there are two different types that are fitted to the Mondial that operate on the same principal, but in a different way.

    If you need to replace the switch, the differences are obvious, one type has two terminals and the other has four terminals.

    MW
     
  8. ian_jory

    ian_jory Karting

    Apr 13, 2004
    52
    UK
    Full Name:
    Ian
    I have just extracated myself from the footwell having removed the switch. A simple resitance check on it with a multimeter revealed it was not completing the circuit at all (and Malcolm thanks, it is the four terminal type). I dismantled it and found that one of the small copper plates that acts as one half of a kind of contact breaker thing had become detached from the tiny spring that hold the pair to the shaft (the hook on the end of the spring had broken) - okay you're probably bored now - but this could be useful to Tom D (tifosi) as the construction of this pathetically weak switch could also break (I think) in a way that could cause the break lights to stay on!! I did a quick bit of soldering and kind of got it working but not enough to work when all connected together again as the hooks on the tiny spring are essential to stop the copper plates snagging in the casing - which, I think, was the problem in the first place!
     
  9. tifosi

    tifosi F1 Veteran
    Lifetime Rossa

    Sep 5, 2001
    5,382
    texas
    Full Name:
    Tom D
    thanks for the info, but I got myself in the footwell and could not find the switch - please don't laugh. all I can see is when the brake is depressed is a black cylinder like mechanism that pivots on a shaft, there seemed to be a mechanism on the back side that pulled from the firewall when depressing the brake but I could not really see it. I would also add my problem still remains the brake lights staying on for most of the time but now every couple of times the brake lights will go out when I depress the pedal (don't you love these cars :) This leads me to think its more the relay but going through the wiring diagram for the main box I am not sure which relay it is. I also know that they are relays under the dash and pass footwell but not sure I see these in the wiring diagram
     
  10. 4rebob

    4rebob Karting

    Nov 3, 2003
    176
    Richland wa
    Full Name:
    Robert Taylor
    I got myself in the footwell and could not find the switch...

    http://ferrarichat.com/forum/showthread.php?t=6958

    On my 83...
    The switch came out of the silver casting from under the hood. There's a funny looking white plastic nut that goes up under the dash on the inside where the switch comes through... it's a real pain to get back on. I didn't know about the plastic nut until I found it under the dash months latter. PM with a phone # and I'll try to explain how I got mine back on.
     
  11. tifosi

    tifosi F1 Veteran
    Lifetime Rossa

    Sep 5, 2001
    5,382
    texas
    Full Name:
    Tom D
    PM sent, thanks, what is wierd is I read those desciptions of what should see under there and I don't see any of it, maybe I am not enough of a contortionist :)
     
  12. michaelthuber

    michaelthuber Karting

    Mar 4, 2003
    150
    Cincinnati, Ohio, US
    Full Name:
    Michael Huber
    Here is where my 85 Mondial Cab's is located. I wouldn't worry too much about the white nut that falls off. It is just a lock nut. The switch is threaded into the foot pedal box. You can do one of two things to prevent having to get back under the footwell.
    1. Place the white nut on the switch before threading it into the silver box. This may prevent you from properly adjusting the switch to pedal distance. If so the brake kights will be on all of the time. If this happens:
    2. Use a couple of washers as spacers on the switch before you thread it in and make sure you thread it in snugly. This takes a little trial and error to get the switch plunger to brake pedal correct, but it beats trying to get that nut back on under the dash.
    Hope this helps.
     
  13. tifosi

    tifosi F1 Veteran
    Lifetime Rossa

    Sep 5, 2001
    5,382
    texas
    Full Name:
    Tom D
    Thanks! I see that (the black thing with two wires center bottom of your pic), I think mine is white with 3 or 4 wires. I did not think that was it since it seems so far (higher) form where the brakes are on the inside. Where have you guys gotten the replacement switches.
     
  14. michaelthuber

    michaelthuber Karting

    Mar 4, 2003
    150
    Cincinnati, Ohio, US
    Full Name:
    Michael Huber
    I am a little embarassed to admit it, but the switch you see in my car is a GM switch that I purchased for $1.99 at Auto Zone, and my car was a 4 wire system. I did a little testing and found that two of the wires are for the diagnostic panel on the console. I jumpered those two wires together since as I recall they have nothing to do with brake light operation, but cause the "stop lights" warning to illuminate if the brake light switch stops working. Oh yeah I did have to buy a die and rethread the GM switch to fit the pedal box thread, but it was only a couple of bucks.
    I was in a hurry and when I checked I remember the stoplight switch as being pretty pricey so I went with a quick and dirty approach and never got around to fixing it with an actual Ferrari switch.
    It wasn't until I saw this thread that I even remembered that I had done this. Guess now I'll have to fix it.
     
  15. ian_jory

    ian_jory Karting

    Apr 13, 2004
    52
    UK
    Full Name:
    Ian
    Hi, Sorry only just got back round to this (It goes on a bit too, don't fall asleep!)... but sounds like you are on the right track. If you imagine you were able to look at the brake pedal 'side on', quite some way up near the steering column you will see a metal plate with the white switch you describe threaded through it. At the end of the switch assembly is a black knob which the brake pedal presses on when not in use. As you press the brake pedal the knob is released a little completing the circuit and switching on the brake lights. Although I knew this must be the switch its operation did not look obvious as a a plasitc nut on the pedal end of the switch kind of shielded the black knob from view - so I couldn't figure out how it would work unless a bit had broken off, but once I'd removed it all was obvious. It sounds as though yours is the same as on my car and it has four leads to it. As Micheal describes, two are actually for the brake lights (the two larger terminals) and the other two for the brake light failure warning system. it's simple to get out with a couple of spanners - but to be sure marke which leads come off which terminals - shouldn't make any difference but Italian electrics are delicate at the best of times.

    I dismantled it and tried fixing it but it's too fiddly a job to do properly and reliably. But by doing that I could see that it could break in two possible ways, one stooping the brake lights working and another, quite possibly causing the lights to stay on. As I am going to Le Mans in just over a weeks time, and have little time in between now and then, I bit the bullet and went to Maranello's (nearest Ferrari dealer to me) and bought a replacement (37 Quid!!!!! - thats about 60 bucks at the current rate of exchange!). Now I know if you have a Ferrari you have to be prepared for these kinds of things - and I am - but, I reckon this switch comes out of the FIAT parts bin and put in a Ferrari box! Nice little box though.. with Ferrari written all over it, it's yellow and has black horses on it too... I suggest, if you have the time, searching for an alternative as Michael did. If I have time I will investigate a Fiat dealer over here and see if I can find a common part and let you know - but then again, I don't recall seeing too many Fiat dealerships in NJ ;) Good luck. If you still have trouble let me know.
     
  16. tifosi

    tifosi F1 Veteran
    Lifetime Rossa

    Sep 5, 2001
    5,382
    texas
    Full Name:
    Tom D
    thanks, got home and with a mirror I could see where the switch was, there is no way to get at it from the inside but mine only has a nut on the outside, I got it off easily. I called rutlands and they wanted $83 bucks for this little switch, I will see if I can get an alternative. will posts pics shortly
     
  17. Vivaldi

    Vivaldi Karting

    Aug 1, 2001
    83
    SoCal
    Full Name:
    Alex Vivaldi
    I replaced my brake lamp switch in 2002. I paid about $78 for it then - after quite a bit of checking, so the $80 price is not out of line. Although there is a nut on the outside, there also is a plastic one in the footwell behind the pedal. It is rather high up on the firewall, actually above the pivot shaft, if I recall. that is why continuity appears scewy. It is actually backwards.

    Replacement is a two-person job. Measure the length of the protruding part of the old switch before removing it. You can then use it as a guide for installing the new one. Get a helper for the outside (under the hood), contort yourself in the footwell and place the inside nut over the through hole in the firewall (you may need to hold it in place with a pair of pliers) and have the helper screw in the switch while you hold the nut stationary. Adjust (screw in or out) the switch until the brake lights come on when pedal is depressed and go off when it is released, then screw on the outside nut (acts as a retainer) and plug in the wires. Good luck!
     

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