308 rear hub outer bushings | FerrariChat

308 rear hub outer bushings

Discussion in 'Technical Q&A' started by chrismorse, Jun 19, 2004.

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  1. chrismorse

    chrismorse Formula 3

    Feb 16, 2004
    2,150
    way north california
    Full Name:
    chris morse
    Well, I'm in the middle of a classic, "as long as you're in there...syndrome". A few weeks ago, I styarted rebuilding the front suspension with ES poly bushings and found out the ball joint boot was split, apparently from my previous removal of the koni to replace the funky bushings, so ordered a new ball joint from Dennis McCann as well as a couple of rack boots, since mine were leaking. Put those goodies in and drove the car a couple of weeks and found the Koni's both leaking - major bummer, so ordered new QA-1 shocks and 350-300 springs. Since the front was going to take a bit of grinding on the upper a arm to make the shocks fit, I thought well H*ll why not do the rears first, so I jacked it up and started moving the oil cooler, took out the wheel well liner and found out I have to remove the uper a arm to get the shock out. So as long as I'm in there, why not install the rear a arm bushings that I bought as well as the Goodrich brake lines.
    So, the a arms are out and the outter bushings are tight but showing a bit of rust on a couple of washers. I haven't tried to clean the stuff up yet, but was wondering what type of lube to reassenble the outter upright bushings with??? My initial guess from the appearance of the 30 year old stuffs white lead--- I need to get this thing back together for the 700 mile trip to san diego on the 30th of this month. I'm beginning to think I have as well as'd myself into a bit of a tight spot help- help.

    chris
     
  2. hanknum

    hanknum Formula 3

    Nov 1, 2003
    2,050
    Santa Barbara
    Full Name:
    Henry
    First of all, the front upper control arms don't really need to be ground. I have QA-1's and at full extension it may barely touch, if anything, only a 1/4 inch notch would be requied. I shouldn't say notch, it should be curved.

    Also, if I recall correctly, you don't NEED to remove the upper control arm to remove the rear shock. You do need to be creative in how to turn and twist it. IIRC, it comes out the top.

    I just did the same (ES bushing, CV boots, steering boots, Goodridge SS brake lines). Hopefully, if all goes well, I'll have it back on the road within a week.

    As for the bushings...I just went with some high temp bearing grease that I had. When I disassembled them, they were completely dry.

    Hope that helps.

    Henry

     
  3. chrismorse

    chrismorse Formula 3

    Feb 16, 2004
    2,150
    way north california
    Full Name:
    chris morse
    Thanks Hankum,

    I decided to go the a arm removal route because the distributor cap and oil coler likes were kind of fouling the shock. with the price of the cap and the potential for both delaying and driving up the cost, i opted for the "easy" way out.

    I've got some high temp disc brake grease on the shelf, that ought to do it.

    What spring rates did you go with?

    Did you have metal bushings turned to mount the shocks? I am a bit concerned that washers may tend to move too much and the bolt diameter doesn't match either supplied bushing. I lucked out and found some thin metal sleeves that pressed right into the QA-1 bushings and fit the 12mm shock bolt. But the width of the eye is so much narrower than the koni.

    What shock adjustment are you going to start out with?

    How (did) - do you plan to adjust the corner weight with the adjustable perches??

    If you haven't yet done the a arm bushings, I found a great tool for grinding off the spot weld on the stock bushing - A Roto-Zip with a 1/4 inch carbide straight bit. It works very well.

    Thanks,
    chris
     
  4. samtheclip

    samtheclip Karting

    May 30, 2004
    176
    Buffalo, NY
    Full Name:
    Sam Pasceri
    Do you have to retack weld the new bushings? Who is a "one stop shop" for bushings and shocks? Can I just goto the local parts store for shocks? Is there a comparable brand there I can swap with? Any recommendations is greatly appreciated.

    Thanks
     
  5. samtheclip

    samtheclip Karting

    May 30, 2004
    176
    Buffalo, NY
    Full Name:
    Sam Pasceri
    bump! Sorry it never went to the top of the boards when I replied.
     
  6. chrismorse

    chrismorse Formula 3

    Feb 16, 2004
    2,150
    way north california
    Full Name:
    chris morse

    Sam,

    Here is a thread with a lot of sources in it: http://ferrarichat.com/forum/showthread.php?t=6096

    Birdman, amongst others have recently done a very good job of documenting suspension work.

    To answer your question, yes, the vast majority of the resondents do recomend having the bushings tack welded.

    Have someone knowledgeable in ferrari suspensions look at yours, particularly the ball joints/boots, rack tightness and "gaiters", brake lines, CV joint boots and check the rear uprightoutter pivot tightness.

    Then order all of the parts. This will hopefully prevent you from having the car up in the air for an extended time while you order yet another part.

    I just redid the front bushings, one pball joint and the Koni bushings only to find a couple of hundred miles later that the trauma of replacing the koni bushings somehow caused them to leak, bumer, so ordered the QA-1s.

    Once you have the shock of, it is really easy to do the a arm bushings, once the a arms are out of the way, the brake lines are suddenly much easier to do, ditto the rack bushings/boots. You know, "as long as you are in there and everything is out of the way...."

    There are a couple of things that I had not yet heard about when i got to the rear shocks. The pivot bolts are 12 mm, the QA-1 bushings supplied are 5/8 and 1/2, so you need to have a sleeve turned or find a suitable sleeve at your auto parts store to prop0ely mount the shock. Aditionally the QA-1 mounts are narrower than the Koni mounts, so spacers need to be fabricated. I don't think washers are a good long term fix, but that is what I am doing to get the car on the road for a fast approaching trip, then, I will have the proper bushings made and installed. check recent posts on this one.

    Dennis McCann has a very nice $64 (freight included) package for the cv boots, clamps and grease. I tried to get one boot through my local parts house who was going to get it from a bay area Ferrari dealer and One boot, (not the whole kit) was going to cost me $75 without the freight.

    The Energy Suspension graphite bushings work very well, the drop link bushings take a bit of lathe or drill press and sander work to make work.

    Goodrige does good ss brake lines.
    And the shocks from Summitt, (QA-1) are single adjustable for about $136, springs $36 each or you can get a double adj set up from Norwoods, I believe for $1500.

    My recommendation is to do it all at once - It is much easier with things out of the way, then get it aligned to specs that fit your tires and driving "style"

    good luck, (PM me if you have further questions).

    chris
     
  7. samtheclip

    samtheclip Karting

    May 30, 2004
    176
    Buffalo, NY
    Full Name:
    Sam Pasceri
    WOW! All I can say is thank you. Great info!
     
  8. Verell

    Verell F1 Veteran
    Consultant Owner

    May 5, 2001
    7,022
    Groton, MA
    Full Name:
    Verell Boaen
    While we were kicking the tack weld issue around, Birdman asked a key question, something like:

    Are the original bushing sleeves sufficiently close to the size of the ES metal sleeves that they can be used?
    ie: Can the old rubber be removed from the inside of the original sleeves, then the ES bushings pressed into them?

    Certainly the ES sleeve OD is the same, so the key question is how close is the sleeve wall thickness, & overall sleeve length?

    It's doubtful that the original sleeve is thinner metal than the ES bushings. If it's slightly heavier, then it'd be easy to turn the ES bushing down a few thou.

    It's on my list for investigating when installing my ES bushings rises to the top of my 308's round2it list.

    THOUGHTS ON REMOVING THE OLD RUBBER:
    1)Press the inner sleeve out if it will come. Otherwise, use something like a rotozip blade to cut most of the old rubber away & then a wire brush to clean out the rest.

    2)We noticed that the old bushing rubber was beginning to disintigrate after the powder coat baking. Suspicion is that a bit more heat (say a 550 degree bake) & the rubber would deterioriate enough so that it would come out pretty easily with a wire brush.

    Hmm, Here's a wild one: wonder that an electric oven cleaning cycle would do? Maybe save most of the work we did sandblasting we did stripping the old finish off as well?
    Just a quick cleanup sandblast to get any last traces off & rough up the surface so the powdercoating will adhere well.
     
  9. chrismorse

    chrismorse Formula 3

    Feb 16, 2004
    2,150
    way north california
    Full Name:
    chris morse
    I was just this very evening, spending a couple of hours pressing out the old rear bushings and pressing in the new goodies from Energy Suspension and I was struck by a few of thoughts,

    Why doesn't some enterprising, mechanically inclined 308 demi-god make a few sets of sleeves and bushings with bolts and nuts, to use as a poor man's "press set up" to remove and install our inner a arm bushings??

    This could be "rented out" at sufficient cost to cover the postage and aggrivation of shipping, plus a bit of moola to recompense said "demi-god" for the labor and materials required. Additionally, a sufficient "deposite" could be posted to ensure return of said demigod's efforts to the central supository of special tools like the ones needed to do a clutch or perhaps a few valve adjusting tools ect. ect.

    A few guys have had bushings and sleeves made BUT, it takes time to dissasemble and science it all out, have it built/made then hopefully do it. Then the tools sit in his garage or get loaned out, perhaps never to be seen again. Stuff occurrs.

    Every mechanically inclined owner will most likely be doing the suspenion, the clutch and I haven't yet delved into the other mechanical operations. requiring special tools.

    A "rentable" body of tools would be a great boon. I am achieving a satisfactory result, cobbling together a combination of sockets, cast iron plumbing fittings, washers, hole saws, nuts and other spacers to get the job done, but It would sure be a great deal easier, less frustrating and more "FUN" and less time consuming for the first timer to not to have to reinvent the wheel. It is possible, I have done it, but it sure would have been cool to call VB or some other keeper of the sacred tools, had it shipped, done the job and restuffed the box and mailed it back. Obviously, some simple rules need to be prolmugated and posted.

    If we assembled a few cogent posts re the specific operation, coated them in plastic and included them in the "Tool packet" life would be sweet indeed.

    With a modicum of respect and great regard for our f cars,
    I remain,
    chris
     

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