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  1. Dave Bendl
    Post

    New picture Thread for Boxer/TR/Ms!!

    512BBi FCA/Italian Village Event Chicago: Photos by Brian Felsten This one of my favorite FCA events in Chicago each year. The event sponsors...
    Post by: Dave Bendl, Mar 1, 2020 in forum: Boxers/TR/M
  2. Dave Bendl
    Post

    Has Anyone Seen This Ad?

    One of my favorites is on the back brick wall of Lincoln Tech. Norridge, Illinois. "This Car Hums. You Can Make it Sing" The ad has been there for...
    Post by: Dave Bendl, Dec 24, 2018 in forum: 308/328
  3. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    The Rev Limiter is the small screw on module in post 103 within the below thread:...
    Post by: Dave Bendl, Apr 29, 2018 in forum: Boxers/TR/M
  4. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Well thank you! My father was a retired Army Aviator and Transportation Officer and my Grandfather was a retired Machinist. Both were hands on,...
    Post by: Dave Bendl, Apr 23, 2018 in forum: Boxers/TR/M
  5. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Finishing the Project :) Headers, exhaust fuel, oil and cooling tubes/hoses, heat shields, fuel distributors are all now installed. Fluids filled....
    Post by: Dave Bendl, Apr 22, 2018 in forum: Boxers/TR/M
  6. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Alternators Installed Both alternators are installed with new Gates Polyflex 7M1090 and 7M850 belts. The AC Compressor has a new Polyflex 11M775...
    Post by: Dave Bendl, Apr 9, 2018 in forum: Boxers/TR/M
  7. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    New Throw-out (Release) Bearing, Mounting the Bell/Transfer Assembly w/ new O-Rings, Installed Clutch Cylinder, and Spark Plug Wire Set The...
    Post by: Dave Bendl, Apr 1, 2018 in forum: Boxers/TR/M
  8. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Engine Installation I really wanted to drop the engine in before the beginning of April so yesterday we had a break in the weather. This would...
    Post by: Dave Bendl, Mar 25, 2018 in forum: Boxers/TR/M
  9. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Correct. The nuts were hand tightened only at the point the photos were taken to show the spacers behind the pressure plate. Once tightened, the...
    Post by: Dave Bendl, Mar 20, 2018 in forum: Boxers/TR/M
  10. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Yes.. Thank you David. Fresh O-Rings for the bell housing and block are in a baggie awaiting installation!
    Post by: Dave Bendl, Mar 19, 2018 in forum: Boxers/TR/M
  11. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Mounting the new Clutch Assembly The next and final component on the engine prior to engine installation is to install the clutch assembly. The...
    Post by: Dave Bendl, Mar 18, 2018 in forum: Boxers/TR/M
  12. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Final Cam Mark Images Aligned with Flywheel Mark PM 1/6, Install Cam Covers Before buttoning up the cam covers, installing the A/C compressor,...
    Post by: Dave Bendl, Mar 11, 2018 in forum: Boxers/TR/M
  13. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Cooling Hose Couplings, and Hardware Torqued Upper Cross Tube requires 1-1/4" ID Hose. Lower Tube requires 1-1/8" ID Hose The following Torque...
    Post by: Dave Bendl, Feb 25, 2018 in forum: Boxers/TR/M
  14. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Cylinder 7-12 Intake and Exhaust Cam Degree Wheel/Flywheel PM7/12, AA, and CS, Timing Marks The Dial Test Indicator (DTI) is transferred from...
    Post by: Dave Bendl, Feb 13, 2018 in forum: Boxers/TR/M
  15. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Flywheel mark PM1/6 is for putting on the timing belts, There are other factory flywheel marks for valve open/valve close. According to Bill...
    Post by: Dave Bendl, Feb 11, 2018 in forum: Boxers/TR/M
  16. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Cylinder 1-6 Intake Cam Degree Wheel/Flywheel "AA" Timing Mark Flywheel Mark "AA" is identified as 1-6 Intake Valve Open The cam marks on this...
    Post by: Dave Bendl, Feb 11, 2018 in forum: Boxers/TR/M
  17. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Cylinder 1-6 Exhaust Cam Degree Wheel/Flywheel "CS" Mark Timing The last time I did this (10 years ago) I referenced Bill Badurski's degree...
    Post by: Dave Bendl, Feb 10, 2018 in forum: Boxers/TR/M
  18. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    The last time I did this I referenced Bill Badurski's degree wheel timing technical article/procedure in the FCA Prancing Horse Magazine #151. I'm...
    Post by: Dave Bendl, Feb 9, 2018 in forum: Boxers/TR/M
  19. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    I may circle back to degree wheel timing, but first I will be doing more homework and discussing the procedure with a few people before...
    Post by: Dave Bendl, Feb 7, 2018 in forum: Boxers/TR/M
  20. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Thanks ago car nut but the cam step pin worked out just fine.
    Post by: Dave Bendl, Feb 7, 2018 in forum: Boxers/TR/M
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