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  1. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Timing Case Disassembly Once off the engine, the timing case is brought to the bench. The front main seal is removed. The woodruff keys are...
    Post by: Dave Bendl, Jan 8, 2018 in forum: Boxers/TR/M
  2. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Love to hear from Rich again. Great Guy. John, I know what you mean about the cold. I can get my shop up to 60 F with the wall furnace in this 0...
    Post by: Dave Bendl, Jan 7, 2018 in forum: Boxers/TR/M
  3. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Rear Main Seal and Pilot Bearing Removal for Replacement To pull the rear main seal, I drilled a small 1/16" starter hole in the casing to...
    Post by: Dave Bendl, Jan 6, 2018 in forum: Boxers/TR/M
  4. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Gear Box Visual Inspection Thanks for the pin dimensions ago car nut. I'll see what I can come up with for a pin. The first photo shows the...
    Post by: Dave Bendl, Jan 1, 2018 in forum: Boxers/TR/M
  5. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Thank for the tip ago car nut. I did check the 512 workshop repair manual and did find reference to a shift finger alignment tool 706 AS 9561 on...
    Post by: Dave Bendl, Jan 1, 2018 in forum: Boxers/TR/M
  6. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Thanks Ago Car Nut, and have a Happy New Year.
    Post by: Dave Bendl, Dec 31, 2017 in forum: Boxers/TR/M
  7. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Hi Buzz.. Yes remember you well from FCA Toronto 2008. I will be using Proform universal degree wheel kit sourced from Summit and documented in my...
    Post by: Dave Bendl, Dec 31, 2017 in forum: Boxers/TR/M
  8. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    I haven't had my coffee yet this AM, so thank you Ago Car Nut for your posted suggestions.
    Post by: Dave Bendl, Dec 31, 2017 in forum: Boxers/TR/M
  9. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Is this the post you are speaking of? https://www.ferrarichat.com/forum/threads/tr-transaxle-rebuild.564813/#post-145734066 If not, can you...
    Post by: Dave Bendl, Dec 31, 2017 in forum: Boxers/TR/M
  10. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    All the O-rings including the oil pickup tubes were replaced the last engine out maintenance 10 years ago.. They are still pliable, but are all...
    Post by: Dave Bendl, Dec 30, 2017 in forum: Boxers/TR/M
  11. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    To access the Removal of the Shift Rod and Seal from the Gearbox Housing, the side cover 8mm nuts are removed. There is one hidden behind the...
    Post by: Dave Bendl, Dec 30, 2017 in forum: Boxers/TR/M
  12. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    To remove the Timing Case Assembly, the 20+ locknuts retaining the engine casing to the transaxle must be removed. Some nuts are hidden behind the...
    Post by: Dave Bendl, Dec 30, 2017 in forum: Boxers/TR/M
  13. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Clutch Assembly Sourced Just ordered the Super Performance uprated clutch kit. See http://www.superformance.co.uk/flat12/clutch.html Its a Hill...
    Post by: Dave Bendl, Dec 24, 2017 in forum: Boxers/TR/M
  14. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Thanks Peter. Inspection and Removal of the Timing Belts, Tensioner Bearings, and Water Pump Housing No evidence of timing belt or bearing damage...
    Post by: Dave Bendl, Dec 23, 2017 in forum: Boxers/TR/M
  15. Dave Bendl
    Post

    Replacement oil reservoir hose to engine

    See https://www.ferrarichat.com/forum/threads/boxer-major-in-a-not-so-mega-garage.173325/page-2 I have been running 10 years with these SS tubing,...
    Post by: Dave Bendl, Dec 22, 2017 in forum: Boxers/TR/M
  16. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Removal and Inspection of the Clutch Assembly Both clutch discs and the central pressure plate shows near wear limit, so it looks like I will be...
    Post by: Dave Bendl, Dec 21, 2017 in forum: Boxers/TR/M
  17. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Did the preliminary valve clearance check today. Removed the ignition distributor and seal retainer Ferrari spec's the following valve...
    Post by: Dave Bendl, Dec 17, 2017 in forum: Boxers/TR/M
  18. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    Correct. The red material is Permatex High Tack Sealant. It worked great for this application, and I will use it again for the new hose.
    Post by: Dave Bendl, Dec 11, 2017 in forum: Boxers/TR/M
  19. Dave Bendl
    Post

    512 BBI Boxer Engine Out Major Service S/N 40565

    George, Original valves are in the engine that I know of. No MSD ignition. Original Marelli unit with Rev limiter installed. Original 415mm wheels...
    Post by: Dave Bendl, Dec 10, 2017 in forum: Boxers/TR/M
  20. Dave Bendl
    Thread

    512 BBI Boxer Engine Out Major Service S/N 40565

    It's been 10 years since 1982 512bbi SN 40565 received it's last engine out major service. Last done in the winter of 2007-2008 in my home garage,...
    Thread by: Dave Bendl, Dec 10, 2017, 110 replies, in forum: Boxers/TR/M
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