1980 308 GTSi "Improved" Rebuild | Page 2 | FerrariChat

1980 308 GTSi "Improved" Rebuild

Discussion in '308/328' started by Steve Hummel, Mar 23, 2019.

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  1. Steve Hummel

    Steve Hummel Rookie

    Jun 28, 2006
    26
    Petersburg, On Canada
    Full Name:
    Dr. Steve Hummel
    Maxflynn;
    - main and rod bearings are from Superperformance in UK, I cannot recall the brand at this point, pricing I got from Superperformance, including shipping, was better than U.S. sources
    - main and rod bearings from engine are re-usable but we will only use them for mockup and clearance checking with the 360 crankshaft
    - my transmission mechanic neighbour is coming over later this week to inspect my measurements, including the synchros. The existing synchros look good, I still have some final measurements to perform, if I have to replace them I will be speaking to him about sources...given what I see the replacement prices of synchros to be for the 308 I will also be speaking to some of my past racing transmission OEMs about a special "CNC" run if I have to replace all of them, the prices seem high
    - the synchros in my Panoz transmission (Liberty TKO600) are carbon-lined for weight reduction, if I have to replace all the synchros then I will be examining to determine if a similar modification might be beneficial for the 308 since I have the ability to make that modification happen (if I am going to spend big $ on replacing factory synchros it makes sense to throw that $ at better proven technology)
     
  2. maxflynn

    maxflynn Karting

    Feb 9, 2015
    112
    GTA
    Full Name:
    David
    Steve, message me with your email, and I can give you some limited info that may help you out, may not. I'm in Woodbridge by the way.
     
  3. Steve Hummel

    Steve Hummel Rookie

    Jun 28, 2006
    26
    Petersburg, On Canada
    Full Name:
    Dr. Steve Hummel
    Been busy being a grandfather but managed to get some time against the project this past week.
    Below is corrosion at edge of #6 cylinder.
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    Problem-solved with my tool & die guy on how to address...we considered welding but machining & case distortion were a concern. We settled on Devcon Aluminum or JB Weld. Both are good for over 500 deg. F. Since we had JB Weld we went ahead with that. Thorough cleaning and a 48 hour cure in a warm garage with a bit of fine finishing resulted in a nice repair.
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    Cleaning the block took a long time to get ready for the application of the epoxy compared to executing the repair. I drilled some holes in the repair area on angles to allow the epoxy to flow under the seat that the cylinder liner rests upon. That should assist the epoxy in remaining in place.
    This is how the block looked before cleaning.
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    The end result was as below, with new sleeves installed.
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    Sleeves installed were Westwood.
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    I installed the new o-rings with a thin layer of Red Permatex silicone (hi-temp) to assist the o-ring in sealing any minor imperfections in the seal region.
    I also installed the new cam drive bearings in the block.
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    Nick has the valves/guides/seals on the way, should be here tomorrow. Still waiting for pistons from Wiseco. Machining activities on the short block over next week or so include:
    - make crankshaft cam/oil pump drive spacer (all measured/designed)
    - polish/balance crankshaft
    - resize rods with ARP bolts & balance
    - check fit of pistons to bores, pin fit to rods & balance
    - finish building aluminum flywheel

    Near term priority is to get the short block together. Once that is done we will rebuild the heads, including flowing them before/after.

    Going slower than desired but life is intruding, as is normal.

    Steve
     
    miketuason likes this.
  4. dave80gtsi

    dave80gtsi Formula 3
    Silver Subscribed

    Nov 3, 2003
    1,948
    Ohio
    Full Name:
    Dave Meredith
    Bumping this thread - Any news or updates?
     

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