1985 308 QV running too lean, need help | FerrariChat

1985 308 QV running too lean, need help

Discussion in '308/328' started by Andries Banken, Dec 26, 2019.

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  1. Andries Banken

    Dec 26, 2019
    9
    The Netherlands
    Full Name:
    Andries Banken
    Hi everybody,

    Recently started fixing up this beautifull 308 qv. It’s an USA spec car, imported from Japan. Car didnt run upon arrival at my place, it wouldnt spark. replaced cranksensor, after that the car would start (very badly) and when it finally would idle, when you rev it, it afterfires very hard and alot. Decided to check the afr. Car is running very lean. (20 afr at idle) Measured with Innovate LM1 wideband meter. After this, i decided to look further into the k-jet fuel system.

    -Drained fuel tanks, added fresh fuel

    -replaced fuel filter

    -measured fuel pressure between top of fuel distributor and WUR (1.5bar cold, WUR heats up then 3.5 bar.) system pressure 5.1 bar. Fuel pressure accumulator also works, pressure stays at around 3 bar when engine is shut off.

    -tested all injectors, some faulty so replaced all 8 of them with new bosch units. 0437502047.

    -new spark distributors, leads, and plugs. (Nothing to do with lean mixture in my opinion, but never a bad idea to get some fresh ignition parts.)

    -air/fuel mixture screw inside air metering device nowhere to be felt. Removed complete device and fuel distributor. Mixture screw was full of junk and thats why i didnt feel the hex key going in it. Cleaned everything and mounted back into enginebay. I can get the idle afr to 14 now, but car still starts very bad. upon revving it goes very lean again (about 19/20 afr) with loud afterfires.

    -sprayed vacuum lines with brake cleaner, no reaction from engine. Still going to replace all lines because of age, but i dont think engine is drawing in false air.

    -measured lambda sensor. Heater circuit open. So will replace. Doesnt have anything to do with high rpm lean mixture in my opinion?

    Running out of idea’s here... hopefully someone has some more idea’s.

    Thanks in advance,

    Andries
     

    Attached Files:

  2. Andries Banken

    Dec 26, 2019
    9
    The Netherlands
    Full Name:
    Andries Banken
    Also forgot to mension, i plugged the aux air valve, so that wont be the issue either

    Andries
     
  3. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,932
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    What do the fuel levels in the four graduated cylinders represent? If they represent the fuel delivered by 4 of the injectors with the fuel distributor in place under the same airflow plate position x time = bad sign for the fuel distributor indicating that it needs to be rebuilt/cleaned. If they represent the flow of 4 injectors supplied at the same fuel pressure without the fuel distributor in place = meaningless as it's the fuel distributor that determines the amount of fuel delivered to each cylinder, not the CIS injectors.

    When you say "I can get the idle afr to 14 now, but car still starts very bad. upon revving it goes very lean again (about 19/20 afr) with loud afterfires." -- those can both be symptoms of the Frequency Valve not operating (if by "upon revving it goes very lean again (about 19/20 afr) with loud afterfires", you mean during the engine RPM decelerating rapidly after being revved to high RPM). Have you confirmed that the Protection Relay is working and that the Frequency Valve is buzzing/vibrating whenever the fuel pump is running (which can be either: 1) with the safety switch unplugged and the key "on" and engine not running, or 2) engine running).
     
    Saabguy likes this.
  4. Andries Banken

    Dec 26, 2019
    9
    The Netherlands
    Full Name:
    Andries Banken
    Hi Steve,

    Thanks for the reply.

    The picture of the 4 injectors is in a separate injector tester. Tested them for 10 seconds at 4 bar. Some were leaking. They all should spray the same amount at given pressure. Nothing to do with the distributor at that point.

    I have not checked the frequency valve, to my understanding this only controls the fuel pressure when at closed loop lambda at idle? Maybe i am wrong. I will look into this. It should make a buzzing sound when safety switch unplugged and key in the on position?

    I can hold it at a certain rpm, say 4k. Afr around 18/19 so way to lean. But when i want to go a higher rpm the car really leans out and starts throwing loud bangs from the exhaust. Due to lean mixture.

    Thanks for the help!

    Andries
     
  5. BLACK HORSE

    BLACK HORSE Formula 3
    Silver Subscribed

    Feb 11, 2004
    1,976
    California - Bay Area
    Full Name:
    Rob
    Maybe its the ECU's... one or both may be going bad
     
  6. Andries Banken

    Dec 26, 2019
    9
    The Netherlands
    Full Name:
    Andries Banken
    Hi Black Horse,

    Thanks for the reply.

    I dont think the ecu’s will cause this problem. They only control ignition as far as i know? I can read the air/fuel ratios and they show lean. When the ignition isnt right they should show rich due to bad ignition timing as far as i know.

    Andries
     
  7. thorn

    thorn F1 Rookie
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    Aug 7, 2012
    3,324
    Tallahassee, FL
    Throwing random thoughts out here... but if your timing is too far off, it will be running lean.
     
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  8. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,932
    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
    #8 Steve Magnusson, Dec 26, 2019
    Last edited: Dec 26, 2019
    No, CIS doesn't work that way. The "injector" does not control the amount of fuel delivered. In fact, the "injector" should really be called an "atomizing check valve" as those are the functions that it provides (it only needs to open within a certain pressure range, make a good spray pattern when open, and close well). Certainly, no harm to put in a fresh set of injectors, but you really need to measure the flow volume from the injectors when the are attached to the fuel distributor at several airflow plate positions to see if they are about equal or not. Here's a shot of how I did that on my TR (the "Dixie Cup Test" ;)), but you'll need to measure all 8 at the same time (whereas, on a TR, BBi, or 400i/412 they can be done 6 at a time having two fuel pumps):
    Image Unavailable, Please Login

    The Frequency Valve provides some other functions, too -- like adding enrichment during starting. You should just be able to touch it to feel if it buzzing, or not, when the fuel pump is running.

    Yes, that's a very bad thing, and suggests IMO that you need to confirm/deny the fuel delivery being equal as described above. Extended disuse is a really bad thing for CIS as it has a bunch of very small openings/orifices downstream of the fuel filter (so any varnish/deposits that develop in the fuel system can cause problems when reawakened from disuse and they get dislodged). Good Hunting!
     
    P Batley likes this.
  9. kcabpilot

    kcabpilot Formula 3

    Apr 17, 2014
    1,614
    California SF bay area
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    Paul
    I’m not sure how this will affect the AFR reading at the tailpipe. If the timing is off ignition will occur either too early or too late and while the mixture may be correct it won’t be compressed fully so the combustion will be incomplete and there will be unburnt fuel in the exhaust. Timing for CIS involves only the ignition, there is no injection timing.
     
  10. thorn

    thorn F1 Rookie
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    Aug 7, 2012
    3,324
    Tallahassee, FL
    But unburnt fuel shows up as in HC reading, not AF/R, yes?
     
  11. spirot

    spirot F1 World Champ

    Dec 12, 2005
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    Tom Spiro
    total long shot, but have you inspected the rubber o ring that is housed in the idle mixture control ? if that is perished you will get false air through there.

    also if your metering unit has been of the car - I'm not sure how you get it back to factory standards - that is what determines lean / rich mixture is the throttle plate balanced? or is it not centered right... you could be getting false air through that as well. also check for the aux air hoses under the air box - that recirculate crankcase vent gasses - ( I doubt that will be the issue. ) last but not least check the protection relay in the bottom of the right trunk, if that fuse is blown or the relay is corroded you can get some weird idle / missing from that.
     
  12. Banzairacer

    Banzairacer Formula Junior
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  13. Banzairacer

    Banzairacer Formula Junior
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  14. Andries Banken

    Dec 26, 2019
    9
    The Netherlands
    Full Name:
    Andries Banken
    Thanks again for your help.

    Doesnt the WUR add enrichment during starting and acceleration? I only knew that the frequency valve was in charge of the lambda control.

    I will test the injectors connected to the distributor today. I also already had ordered a rebuild kit for the distributor, just in case. Might come in handy after all.

    Andries
     
  15. Andries Banken

    Dec 26, 2019
    9
    The Netherlands
    Full Name:
    Andries Banken
    Thanks for the help.

    Actually i think you’re right. But shouldnt the car be backfiring and and afterfiring alot more then?

    Anyhow, i will add some extra ground wires to the ecu’s today. Read somewhere that that could be an issue.

    Andries
     
  16. Andries Banken

    Dec 26, 2019
    9
    The Netherlands
    Full Name:
    Andries Banken
    Thanks for the reply,

    Yes, rubber o-ring at the injectors are closed. Sprayed brake cleaner on them and the rpm of the car didnt react. I also changed all the injectors and inspected the rubbers.

    I plugged the aux air hoses from the airbox. That circuit is closed for now. Wanted to rule out a possible air leak there. Crankcase vents dont interfere with the intake after the measuring unit. So that wont be a possible false air hose.

    Throttle plate is balanced, the weight isnt adjustable, it is centered, new grease to shaft, it is clean, and moves very freely. I am really delicate when working on those kinds of parts.

    I will check the relay today, thanks for the help!

    Andries
     
  17. Andries Banken

    Dec 26, 2019
    9
    The Netherlands
    Full Name:
    Andries Banken
    Thanks for the reply,

    Yes i have checked those when replacing my injectors. Theyre all good, also sprayed them with brake cleaner while car was running. Nothing happened.

    Andries
     
  18. derekw

    derekw Formula 3

    Sep 7, 2010
    1,521
    London, UK
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    Derek W
    Have you done a compression test to rule out valves and valve timing?
     
  19. johnk...

    johnk... F1 World Champ
    Owner

    Jun 11, 2004
    11,277
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    John Kreskovsky
    Might be of assistance:
     

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  20. Lawrence Coppari

    Lawrence Coppari Formula 3

    Apr 29, 2002
    2,192
    Kingsport, TN
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    Lawrence A. Coppari
    Have you checked the frequency valve as Steve suggested. And the fuse on the protection relay.
     
  21. Andries Banken

    Dec 26, 2019
    9
    The Netherlands
    Full Name:
    Andries Banken
    Hi everyone,

    Solved it! Thorn was right. It was an ignition fault.

    -checked injectors while still mounted to the car. All the same spray pattern.
    -checked digiplex units wiring and ground. Added extra ground cable to housing.

    -checked wiring of coils. Noticed all the wiring were in pairs of 2. Yellow yellow, green green. Exept 2, they were switched around.....

    Car runs great now, some fine tuning with the wideband and it purrs like a kitten.

    Thanks everybody for the very fast response and help!

    Andries
     
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  22. johnk...

    johnk... F1 World Champ
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    Jun 11, 2004
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    All the terminals on the coils except the high tension side should have two wires. Yellow/Black is the trigger signal fore the 1-4 bank; Green is the trigger signal for the 5-8 bank; and Yellow is 12v power. For the yellow/black, one wire is from the 1-4 digiplex and the other goes tot he diagnostic port. Same for the green, but for the 5-8 bank and digiplex. The yellow, 12V, comes from the ignition to the 1st coil, then the 2nd wire from the 1st coil jumps power to the 2nd coil. The 2nd yellow wire from the 2nd coil goes to the diagnostic port. So one coil has two yellows and two greens and the other coil has two yellows and two yellow/black.
     
  23. steved033

    steved033 F1 World Champ
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    Apr 12, 2017
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    Steve D.
    Exactly, have you checked your baselines? maybe even make sure a cam hasn't slipped.

    sjd
     
  24. mike32

    mike32 F1 Veteran

    May 13, 2016
    5,994
    Isle of man- uk
    A friend of mine had a mondial with k tronic, it was running rough and back firing. On top of that the sump level was coming up from fuel passing the pistons- after a lot of head scratching it turned out to be the fuel distributor diaphragm was split, it was putting full fuel into some units which it could not handle so it went past the pistons into the sump. Volvo overhaul kits fit by the way
     
  25. spirot

    spirot F1 World Champ

    Dec 12, 2005
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    Tom Spiro
    That's right - the crankcase vent is before the plate...
     

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