308 Electrical problem | FerrariChat

308 Electrical problem

Discussion in 'Technical Q&A' started by fchip, Oct 16, 2010.

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  1. fchip

    fchip Formula Junior

    Jul 15, 2007
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    Chip G
    #1 fchip, Oct 16, 2010
    Last edited by a moderator: Sep 7, 2017
    I am a struggling novice when it comes to things electrical. Despite that I have finally installed the headlight upgrade for my 84 308 from Daniel Stern - it works great. My next project is what is causing me some trouble. I have installled Cibie yellow fog lights in the car and plan on running them with my parking lights via a new relay. I brought a new 14ga wire from the bottom of one of the low beam fuses to the right front area of the car under the headlight where I installed a relay. I then brought a wire from the + terminal cable to the relay. Next brought the wires from the lights themselves to the relay. Finally grounded the relay and the lights. All sounds good, but they don't come on!?

    So, I tried wiring the fog lights directly to the battery and guess what, one light didn't work!? Traced the wiring all the way back, no problem. Hooked up directly to the leads coming out of the light, no problem. Took apart the light and found the bulb was installed wrong at the factory! (See the photo.) Hooked it all back up, but no lights?! Ugh.

    Here's my mystery - When I take the + cable off the battery terminal and then connect the fog light wire directly to the + terminal the fogs light up! When I put the + cable back on the battery and try the same thing, no lights (?) Any thoughts on where I am going wrong?

    Thanks for the help.
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  2. ferrarioldman

    ferrarioldman Formula 3
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    30 - Battery voltage
    87 - to the lights
    86 - 12v from your fuse
    85 - ground

    Is this how you have it Chip?
     
  3. fchip

    fchip Formula Junior

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    Let me check it. It seems that every web site and relay package has it different.
     
  4. DGS

    DGS Seven Time F1 World Champ
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    30 and 87 are the main contacts, they work as a pair.
    85 and 86 are the actuating coil, they work as another pair.

    You can reverse 85 and 86 on most relays and it'll work.
    You can reverse 30 and 87 and it'll work.

    But don't mix across pairs.

    The connections listed above will produce the results you want.

    But you ought to have an inline fuse on the line from the battery to pin 30.

    The parking light fuse will protect the "secondary" (coil) circuit, but you should have a separate fuse to prevent excess current on the primary (fog lights) circuit.
     
  5. fchip

    fchip Formula Junior

    Jul 15, 2007
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    Thanks, I understand the pairs now. The relay is wired as you guys suggested but still no lights. I do have a fuse coming off my wire from the battery and I checked it to make sure it was OK. I used my circuit tested at the relay and all the wires show a complete circuit. The wire coming from the switch is the only one that lights up the 12v light on the circuit tester though. Is that correct? I must be missing something simple.
     
  6. Paul_308

    Paul_308 Formula 3

    Mar 12, 2004
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    Each of your posts has the answer but you ignore it. You have no voltage from the battery getting to the relay.
     
  7. DGS

    DGS Seven Time F1 World Champ
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    #7 DGS, Oct 17, 2010
    Last edited: Oct 17, 2010
    What switch?

    You're driving your relay off the parking light fuse. The car switch is well back from there (operating the parking light relay).

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    Your test light (with one end grounded) should light up on pins 30 and 86 (when your parking lights are on).

    When you turn on your parking lights, you should hear (or at least feel) the relay operate.

    A relay circuit can be diagnosed in two parts. First get the coil circuit operating. When the parking lights come on, the relay should "click".

    When you have that part working, you can trace the circuit on the contacts -- fused battery voltage to pin 30, and connectivity from 87 to the fog lights.

    (Oh -- silly question: you did ground the other connection on the fog lights, didn't you?)
     
  8. fchip

    fchip Formula Junior

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    I'm not ignoring anything, though I may be too ignorant to recognize the issue.
    The lights are both grounded as is the relay itself.
    I will work thorugh each of the wires tomorrow and see where I am screwing up. Tonight I am just grabbing a bottle of Zinfendel and enjoying the evening.
     
  9. Paul_308

    Paul_308 Formula 3

    Mar 12, 2004
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    Please DO NOT use the phrase "complete circuit" as it has ambiguous meaning, and has no place in an electrical discussion.

    You say your tester shows +12v only on the relay wire which came from the parking light fuse. The tester SHOULD ALSO indicate +12v on the relay wire which came from the battery (relay #30) and on the relay contact (#37) but you didn't say that, something is probably wrong with that wire/fuse/connector from the batter to relay #30.

    You also said (in a convoluted way), connecting the battery to the fog lights turns them on but connecting the battery wire to the relay doesn't turn the fog lights on. It therefore sounds like there is a bad connection at the relay wire coming from the battery.

    Your tester is your friend, believe what it indicates. Print out DGS's great schematic and using the tester, look for +12v on the wires he indicates by number around the relay socket except the ground. Your tester must indicate +12v on #30, #86, and #87 and (important) zero volts at ground #85. If it does, use the tester to find voltage at the fog light sockets. Only then should the fog lights come on. Use the tester and find either +12v or 0V and report the exact location of those voltages if you still haven't found the bad connection.
     
  10. DGS

    DGS Seven Time F1 World Champ
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    Well there's one possible issue: You wired to the low beam fuses, not the parking light fuses.

    Do your fogs work when your low beams are on?
     
  11. fchip

    fchip Formula Junior

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    #11 fchip, Oct 18, 2010
    Last edited by a moderator: Sep 7, 2017
    Let's see if I can be a little clearer... The first photo shows the circuit tester I am using. It has a light for "continuity", "6v" and "12v". The second photo shows where I have connected a red wire to fuse #14, the front right and rear left parking light fuse. When I put the circuit tester probe on the 14 fuse connectors and a ground it lights up the continuity, 6v, and 12v lights. Same is true for the end of that wire where it is connected to the fog light relay. (The parking lights are on but no fog lights at this point by the way. The final photo shows where I have connected both the wires to the headlight relays as well as the wire going to the fog light relay. When I use the tester on the wire from the +cable to the relay it also shows up to 12v lit. But at the relay that wire shows just the "continuity" light, so that is why I think I am doing something wrong with the power.

    I'm sure as I spend more time noodling with it I will find where I went wrong.
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  12. fchip

    fchip Formula Junior

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    When I use the circuit tester to check the wire from the +cable at the battery to the relay, the tester will show "12v" if I use the battery ground, but only "continuity" if I use a different ground on the car. What if anything is that telling me? Thanks.
     
  13. BigTex

    BigTex Seven Time F1 World Champ
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    It's telling you that tester is intended to be grounded on one side, it's measuring the DIFFERENCE in potential...

    Connecting it to two points hot at 12V will show nothing at all (in DIFFERENCE of potential) but both points would show "12V' if either was measured to ground.

    I'm not good at electrical explanations......
     
  14. DGS

    DGS Seven Time F1 World Champ
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    One step at a time --- Does the new relay click when you turn the parking lights on?
    If that works, then your relay coil circuit is okay, and you can focus on the relay contacts circuit.
    If not, you have to get that part working first.

    On the contacts circuit, if you're showing "continuity" but no voltage at both sides of the relay contacts (pins 30 and 87), then it sounds like the relay is operating, and you have continuity to ground through your fog lights, but no voltage from the battery.
     
  15. DGS

    DGS Seven Time F1 World Champ
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    #15 DGS, Oct 18, 2010
    Last edited: Oct 18, 2010
    Did you, by any chance, mix up the "+" and "-" terminals at the battery?
    That clamp where you connected the wires looks like it might be ground.
    Check the labels on the battery.

    (If you have your "+" wire hooked to battery "-", then you have "continuity" to ground, but running the tester "ground" to the other battery post will give you -12v across the tester ... backwards.
     
  16. fchip

    fchip Formula Junior

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    I can't believe it! After struggling for 3-4 weeks on my headlight upgrade and then the fog lights I just realized I had connected the power for all 3 relays to the NEG terminal!!!! WTH?! There was so much grease on the battery that I didn't see the markins propoerly and there was an auxillary wire already on the terminal I thought it was the POS terminal! What a dork! What is interesting is that my headlights are working somehow despite the incorrect wiring from the battery. Sorry for the stupidity and thanks for all of your patience.
    The lesson here is: when in doubt start at the beginning!
     
  17. BigTex

    BigTex Seven Time F1 World Champ
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    No, when you JUMP the battery backwards, catch your Toyota on fire and have to rebuild the Ferrari alternator.........:D :D :D

    Glad you got it sorted.....

    If you are tapping the battery directly be sure to fuse it, in each wire.....close to the terminal.
     
  18. fchip

    fchip Formula Junior

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    Yes, I was at least smart enough to fuse every power wire going to the headlights and the fog lights. I am going to go away now and beat myself over the head with the circuit tester!
     
  19. Paul_308

    Paul_308 Formula 3

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    #19 Paul_308, Oct 18, 2010
    Last edited: Oct 18, 2010
    Toss that test light, it's crap and is misleading you. Or tape over the 6v and continuity lights, or better yet make a great test light from a small car light bulb and two pieces of wire. Clip one wire to the car body ground. Touch a electrical contact with the other test light wire. If the bulb lights you have voltage. If it doesn't you don't have voltage. Had you done this many moons ago you would have had no problems as you would learned immediately that you had no voltage at the +wire (You stated this very fact several times yet chose to ignore it). A simple test light can be your friend. Listen to your friend.

    [edit] It just struck me your strange use of the phrase 'completed circuit' probably comes from the 'continuity' on your test light becoming lit. NO, continuity doesn't mean completed circuit. Just toss that test light, please and save everyone's time.
     
  20. FasterIsBetter

    FasterIsBetter F1 Veteran

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    Chip, just remember -- experience is what we learn from our mistakes. Wisdom is what we learn from other people's mistakes. So, now that you are experienced, you'll never make that mistake again. And hopefully anyone who reads this thread has gained the wisdom not to make it either.

    Now, one other tip here -- that red cover on the other terminal on the battery.... it is usually a dead giveaway that THAT is the + terminal. Always best to check the markings on the battery itself for + and -, but if one terminal has the red cover and the other has no cover at all, it's a pretty good bet that the one with the red cover is +.

    Let us know how the project works after you make the switch to the other terminal. And post a pic of the car with the fog lights so we can see how it came out.

    p.s. It is always a good idea to have that cover over the + terminal on the battery to prevent an accidental short that could really ruin your day.
     

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