308 ignition problem | FerrariChat

308 ignition problem

Discussion in 'Technical Q&A' started by jon s, Aug 9, 2006.

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  1. jon s

    jon s Formula Junior

    Mar 9, 2005
    509
    pocasset ma
    Full Name:
    jon shoukimas MD
    lost the back bank (5-8) on my 81 308 last week. after trouble shooting, starting with the distributor and working backwards i discovered the mag pickup was open circuit. after removing the old ones (decided to do both banks for insurance) and splicing the old connectors, i replaced them today. much to my disappointment the car still doesn't run right. i verified continuity from the ecu connectors (both read 730 ohms, same as the pickups themselves. i put a timing light on the coil to destrib caps and get a steady, fast flash for 5-8 and a fast irregular flash for 1-4 at idle. all plug leads (1-8) have a flash, but the 1-4 bank is erratic like the coil lead. i wonder, since the 1-4 site for the pickup is on top of the bell housing (11 o'clock) and had some crud on it if debris caused the pickup not to seat fully and the ecu is getting an erratic signal. anybody have this problem puting in new pickups? the car failed suddenly. caps and rotors have recently been cleaned. coils are wired correctly and both have the same primary and secondary resistance; ie. the coils seem to be ok. any advise would be appreciated. also forgot to mention that i put new ground straps on the ecu's. thanks, jon s.
     
  2. wolftalk

    wolftalk Formula Junior

    Jan 27, 2004
    367
    san franciso area
    Full Name:
    phil
    hi jon,

    you're doing all the right things! About the only stuff left to try is:

    1] swap the digiplexes
    2] swap the coils (secondaries and the non-solid yellow wires)
    3] check the plug between the ecu's and the coils/sensors. Even if it ohms ok, a poor connection could degrade the signals
    4] measure the resistance between digiplex connector pin 11 and the wire at the coil
    5] check for corrosion in the coil secondary connector
    6] check for bad coil/spark plug wires
    7] measure the signals with an AC voltmeter when car is running

    for the last one, I don't know what the correct numbers would be for the 308. The idea is the sensor wires and the wires between the ecu and coils have pulses on them, so if you use a voltmeter set on AC, you'll get a voltage reading related to the pulse peak voltage and duty cycle.

    on the 328, carl rose provided the following:
    - tdc sensor should be >0.2V
    - tach sensor >2.0V
    - primary coil wires from ecu's 2.8-3.5V

    the sensors are similar in both cars, so it's more likely those values would be the same. The coil setup is different, since the 328 has ignition modules on the coils that the ecu is talking to, so that value is probably different.

    on the bright side, your system is symmetrical, so you should see about the same numbers when comparing the values for each bank. You can make those measurements at the diag connector.

    I don't know far a sensor would need to be unseated out of the bell housing before it stopped detecting the flywheel position, but if it's doing that, you'd see a lower voltage on the wire.
     
  3. carlrose

    carlrose Formula Junior

    Nov 25, 2003
    327
    Agree with everything Phil said above. Jon, when you checked the plug wire & coil leads, did you verify connectivity once they were seated in the cap? (i.e. terminal-to-snap-on connector). There is a Microplex diagnostic check algorithm at the back of the 328 service manual - where the above #s are from - don't know if the 308 has a similar setion for Dinoplex? I also have a pictorial of how to check (for 328) at Microplex, happy to send along if it would help.

    :) Carl
     
  4. Sloan83qv

    Sloan83qv F1 Rookie
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    Mar 8, 2001
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    Did you run the new ground straps to a location outside the baggage compartment. The new ground straps must go to a ground in the engine compartment (a gound ground there is next to the coils) and not in the baggage area.
     
  5. jon s

    jon s Formula Junior

    Mar 9, 2005
    509
    pocasset ma
    Full Name:
    jon shoukimas MD
    thank you all for your help. i have swaped the coils and ecu's without any change. i think now i will have to go back and systematically take notes. thanks for the pin voltages - that's a big help. one thing i don't understand is why the location of the ground strap for the ecu's matters? the frame should be a reliable ground anywhere. however i will try jumping to the coil ground. and maybe next time i will only fix what's broken (the alternative maint theory). i'll report back after i've checked a few things. thanks, jon s.
     
  6. wolftalk

    wolftalk Formula Junior

    Jan 27, 2004
    367
    san franciso area
    Full Name:
    phil
    hi jon,

    I think I misread your initial post. Originally bank 1-4 was fine, and the only thing that changed was a new sensor was installed?

    besides the sensor not being seated, you could also be picking up noise on the sensor wire if it's routed too closely to a coil or plug wire.

    the splices for the new sensors where soldered, right?

    I think the poor ground in the trunk tub has to do with the way the rear of the car is assembled. I've never really looked, though. I'd guess that in a lot of cases, just cleaning the ground connection would have worked just as well. The only way it would make a difference is if the ground point is not part of the welded frame, but instead goes through a bolted junction someplace that is degrading electrically.
     
  7. Sloan83qv

    Sloan83qv F1 Rookie
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    On more then a dozen cars that I know of (I am sure there are hundreds more)the ground in the baggage compartment tends to float (comes and goes) and it is not due to the bolt area where the strap attaches. The ground to the engine compartment ends that problem.
    Bank 5-8 runs the tack so one of your 1st symptons is your tack starts doing strange things.

    Cleaning the ground will not solve the problem.
     
  8. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,856
    NoNJ/Jupiter FL
    Full Name:
    Steve W.
    Did you check both rotors? I know it seems obvious, but on my old Mondial QV, one of the rotors literally disintegrated. The caps cost a fortune, but the rotors are relatively inexpensive. Also, check the caps very carefully and make sure that you don't have a hairline crack in one of them. And try cleaning up the connectors to the digiplex units. Get some connector cleaner, spray them up good, make sure both ends are clean and make sure they are seated properly when you reconnect. Even slight problems can throw the entire system off.
     
  9. jon s

    jon s Formula Junior

    Mar 9, 2005
    509
    pocasset ma
    Full Name:
    jon shoukimas MD
    thanks guys for the latest thoughts. here's what i learned during a pleasant 3 hours today. first i removed th 1-4 tdc pickup, cleaned everything in the housing as best i could and replaced - no change. next i jumped a ground from the digiplexes to the coil ground - no change. next i checked the resistance from pin 11 of each dig connector to the coil spade: 1-4 = 1.3 ohms, 5-8 = 1.1 ohms. next i checked the ac voltage be tween pins 1 and 5 for each dig with the car running. both read .3 volts (thanks again wolftalk for that info). i think the pickups are now ok but i,m going to borrow an oscilloscope from friend mike the mechanic and verify the waveforms directly. pin 11 to the coils is 24 volts ac for both dig's. swaping coils has no effect. i checked the signal grounds on both dig connectors - less than an ohm. i cleaned the connectors for the dig's on the frame as well. lastly i swaped dig's and found that the erractic bank firing followed the dig. i would have no luck except for bad luck. not only was the pickup for bank 5-8 bad, but now it looks the 1-4 bank ecu's has gone, breaking the prime rule that only one component should fail at a time. please find some way to absolve the ecu. rutlands wants $1300 for a new one. otherwise do we know of anyone who sells reliable, used digiplexes or who can fix them? thanks again for all your help. oh i forgot to mention that i checked the rotors and caps and they were fine. also forgot to mention, yes the pickup splices were soldered. regards, jon s.
     
  10. Sloan83qv

    Sloan83qv F1 Rookie
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    Switch over to an Electromotive set up and end all your problems.

    Contact Nick at Nicks Forza (a sponsor)
     
  11. jon s

    jon s Formula Junior

    Mar 9, 2005
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    jon shoukimas MD
    good point. if you were in my shoes would you bite the bullet for an aftermarket setup or buy a digiplex? regards, jon s.
     
  12. Sloan83qv

    Sloan83qv F1 Rookie
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    Dump the digi's!!!!!!!!!!!!!!!!!!!!!!
    and all the crap coils, sensors and the retarded ignition cure that comes with it.

    I've installed a dozen and never had a complaint or a service issue since I did the 1st one 5 years ago.
     
  13. wolftalk

    wolftalk Formula Junior

    Jan 27, 2004
    367
    san franciso area
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    phil
    #13 wolftalk, Aug 10, 2006
    Last edited by a moderator: Sep 7, 2017
    since the problem appears to be the digiplex, you got nothing to lose by opening the thing up and taking a look. Check to make sure it isn't just crud on the pins first, but if they are ok, unscrew the lid and check the wires from the pins to the circuit board, and also the wire going from pin 11 to the transistor, which is just attached with a ring terminal. Could be as simple as cleaning that connection.

    If you're adventurous, see if you can remove the transistor and get a part number off the top of it, and replace it.

    I gotta agree that for $1300, it's better to switch to electromotive or whatever.

    attached is a pic of the inside of a digiplex - at least, one version of med-801-a
    Image Unavailable, Please Login
     
  14. jon s

    jon s Formula Junior

    Mar 9, 2005
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    jon shoukimas MD
    wolftalk: thank you very much for the picture. my mechanic friend has guy in idaho that fixes abs computers, ecu's etc , even without schematics. you're right it's usually the out put transistors that fry, not the logic. i'll open the box up and see what i can find and try replacing the drive transistor. if not i'll send it to the guy in idaho and see if he can fix it. i'll let you know what happens. thanks again, jon s.
     
  15. jon s

    jon s Formula Junior

    Mar 9, 2005
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    pocasset ma
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    jon shoukimas MD
    pulled the digiplex apart today. the coil drive transistor (motorola BU323A to be exact is desoldered and i'll going looking for a new one. with no schematic for the unit i'm not even going to do anything more than solder in a new one and see what happens. life would be very sweet if this fixes the problem and could also give me an erratic and slow source of income in retirement. jon s.
     
  16. jon s

    jon s Formula Junior

    Mar 9, 2005
    509
    pocasset ma
    Full Name:
    jon shoukimas MD
    finally got the replacement transistor - no fix. should have known that since the old digiplex had output to the coil, but erratic. bought a new 301 A from dennis mccann and installed it today. car runs ok at low speed but does not rev as freely to to 6k as before and does not seem to have as much power. cleaned all the spark plug lead conectors at the extenders and made sure they were tight. dennis said the advance curve was the same for all the 301 A units. i'm kind of at a loss where to go next with this; any help would be appreciated. jon s.
     
  17. maurice70

    maurice70 F1 Rookie

    Jan 25, 2004
    4,334
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    Jon have you replaced all of the spark plugs?Wen you lost the back bank its possible that you have fouled the plugs as they weren't getting spark.Only a suggestion.Also try replacing the leads if there old.When I rebuilt the engine in my car the car had been off the road for about 10 months and when I put it all back together it would miss at high revs.The distributors were checked as part of the rebuild and everything else was checked except that I was using the same leads.I didn't have a problem with the leads prior to the rebuild but I replaced the coils and it didn't fix it.Then I replaced the leads and couldn't believe what a difference it made.
     
  18. jon s

    jon s Formula Junior

    Mar 9, 2005
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    maurice: thanks i'll try that. i guess i'm back to square one and will have to test and/or replace at least the wires and coils. i still find it hard to believe that so many things could go bad at once (one mag pu, one digiplex and now who knows what else). i'll check the plugs too, although the engine was reved to 6k several times on the way home without any missing, just poor power. jon s.
     
  19. jon s

    jon s Formula Junior

    Mar 9, 2005
    509
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    jon shoukimas MD
    regards: i changed the spark plugs this weekend (ngk bp6es) and also did new wires (dodge v8 for temp fix). all connectors are clean and the new digiplex is in. after a few high rev blasts the engine now goes to 6k but not as freely as before and it still lacks the preignition disaster power. i was ashamed when i looked at the old plugs - they should have been changed early in this go around. the car is now quite drivable and i will do rotors next as many of you suggested. thanks, jon s.
     
  20. rufus

    rufus Karting
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    Nov 6, 2003
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    Toronto & St PetesFL
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    Pete Gorrell
    I switched to aftermarket, so have a couple of digiplexes that were working OK when I pulled 'em. Available in Toronto (pretty) cheap to anyone who is keeping their car concours...'82 308. Also 2 coils/ distributors, caps etc.
     
  21. oevre

    oevre Karting

    Jun 30, 2004
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    Denmark
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    Henrik Oevre
    What type of Digiplex do you have for sale?
     
  22. maurice70

    maurice70 F1 Rookie

    Jan 25, 2004
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    Jon glad to see that you got some better results.If I were you I would swap over to an electronic ignition setup.I have recently done mine and it is hardly noticeable but it made a big difference to the overall running of the car.I have a crane setup with a photo electric sensor mounted in the front distributor
     
  23. Ken

    Ken F1 World Champ

    Oct 19, 2001
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    Arlington Heights IL
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    Kenneth
    Be sure to change your oil ASAP. With all the running with some cylindars down, it's likely quite contaminated by now.

    Ken
     
  24. jon s

    jon s Formula Junior

    Mar 9, 2005
    509
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    jon shoukimas MD
    ken thanks for the tip on the oil. maurice: tell me more about the crane ignition system. regards, jon s.
     
  25. jon s

    jon s Formula Junior

    Mar 9, 2005
    509
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    jon shoukimas MD
    ken thanks for the tip on the oil. maurice: tell me more about the crane ignition system. regards, jon s.
     

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