308 still doesn't run, updated, work so far.... | FerrariChat

308 still doesn't run, updated, work so far....

Discussion in 'Technical Q&A' started by LarryS, Sep 7, 2006.

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  1. LarryS

    LarryS Formula Junior

    Nov 14, 2003
    302
    Fremont, CA
    Full Name:
    Larry S
    I have a problem with my 84 308qv that I have been fighting for 2 weeks. I must be overlooking something.
    Filled with fuel, as I pulled off freeway after 200 miles, starting missing badly, backfiring and very reluctant to rev up.
    Things I checked:
    FV is buzzing, safety relay by FI ECU seems to operating properly, both coils seem to have consistent spark when looking with timing light.
    CIS pressures were about 10 lbs high, cold & hot (37/58)
    Drained fuel, checked sock filter in tank, replaced external Bosch filter, replaced fuel, pressures now seem to be OK (27/48), holds pressure fine after shut off (no leaking injectors?), removed FV and related regulator, all lines/connections were clean.
    Removed both dist cap & wire assemblies, pruned back wires a little, reinstalled in cap, hooked up ohm meter, no ohm change when wiggling wires. 2 extenders looked slightly suspect, replaced them with spares that looked(?) fine, replaced BP7ES’s. Rotors or caps don’t show any arcing or carbon tracks.
    Unplugging, grounding or putting 1.5v on green O2 sensor wire to fi computer seems to make no difference, green wire has continuity to fi computer. O2 sensor does have 0 to .9v when it reluctantly revs up.
    FI computer connector is getting ground signals from TPS for idle and wide open.

    It ran like this once before, at that time it was the fi safety relay not closing electrically and the FV was not buzzing. Had to clean the points in the relay and was working fine.
    I have previously added ground wires to digi’s, fi computer, coils and to the motor itself.

    This isn’t like dropping 4 cylinders, it seems like it’s lean on all cylinders with popping back thru the intake.

    This thing has me baffled, any knowledgeable suggestions appreciated.
    I read of someone that had a bad relay in passengers compartment???

    Sure could use some encouragement.....Larry
     
  2. wolftalk

    wolftalk Formula Junior

    Jan 27, 2004
    367
    san franciso area
    Full Name:
    phil
    encouragement? you're doing great!

    you're getting down to stuff I've never done, but a lean condition at this point that is not something you already checked could be:

    vacuum/snorkel hose leak

    a vacuum gauge might help...and someone coming up with a number for what vacuum should be. Otherwise, the old way of shooting starter spray around likely spots.

    blockage in the control plunger slits in the fuel distributor

    I think you have to take the fuel distributor apart to get at it. Since you drive the car, it's not a likely issue.

    fuel injector(s) blocked/bad spray pattern

    I've seen pictures of people popping out all the injectors and sticking them in jars, then running the fuel pump while pushing down the airflow plate. That'll squirt the injectors, and you can see the spray pattern and volume. I dunno how painful it is to remove the injectors on a qv...hopefully people who have done it can suggest the best way. I think they pop out of the bung without removing the circlips, so the fun part is freeing up the crazy straw fuel lines from wherever they are mounted.

    fuel flow/delivery too low

    what I think you are supposed to do is disconnect the fuel line at the fuel distributor, run the pump for a while, and measure how much fuel pumps out. Scott's page says 1100cc in 30 seconds for the "308 gtbi and gtsi 1980-", and he said elsewhere it's the same through all the 328's.

    have you checked the fuel pressure when the car is running and at higher rpm's? If it drops, the pump is definitely having trouble. Either a blockage in the lines, a current starved pump due to the fuse block or the fuel pump relay (try jumping 12V directly to the pump), or the pump itself is heading south.

    since the problem occured while you were running, I'd check this first...especially those fuses if you don't have a birdman box.

    blockage in fuel distributor chambers feeding each injector

    blegh...checking the injector output while on the car would check this at the same time

    spark timing

    the above is assumping that spark is happening at the right time. You've already made sure the spark is happening without missing, and the plugs are good.

    Bad timing would be either a digiplex, or a cam jumped a tooth on a timing belt.

    I guess one way to find out, though probably not a good way, would be to intentionally run on one bank at a time. That'll let you swap digiplexes to see if the problem follows the digiplex. 'course, I dunno whether a digiplex that is essentially just picking the wrong advance curve (or the vacuum measuring device inside the digiplex is going bad/getting stuck) would be enough to give you the symptoms you are seeing. Problem with this approach is the fuel getting dumped into the bank you have disconnected.

    if it is the vacuum thing inside the digiplex getting stuck, disconnecting and/or blowing into the vacuum line may do something.

    Ideally, find someone who is nice enough to let you borrow their ecu plate and see what happens. Unfortunately, I just have a 328 and a couple MED801A's, so unless the 801A will run a QV (you have the 805A's, right?), I can't help ya there.

    oh, and on the rest pressure thing. Places where the pressure can leak away are:
    - fuel pump check valve
    - fuel accumulator
    - system pressure regulator in the fuel distributor
    - push valve in fuel distributor (shuts off drain path for/from wur)
    - frequency valve
    - the injectors

    Good rest pressure says the injectors aren't stuck open, but doesn't prove they aren't stuck closed or spraying poorly.

    you didn't suck a few cloves of garlic into the intake when passing through gilroy, did you?
     
  3. hackrider

    hackrider Karting

    Feb 9, 2006
    153
    Albuquerque, NM USA
    Full Name:
    Dave
    Sounds like fuel pump volume or bad O2 sensors.

    Dave
     
  4. spiderseeker

    spiderseeker Formula 3

    Jul 22, 2005
    1,718
    Colorado
    Full Name:
    Steve
    My PO had a similar problem with bad crank sensors or connections- only 1 bank was firing.
     
  5. Philjay50

    Philjay50 Formula Junior

    Jan 16, 2003
    595
    Chester, England
    Full Name:
    Philip
    Now do not laugh, I had a similar problem on my 84 Mondial, its a Euro.
    Similar running conditions, the problem, water in the fuel. I drained the tank, bought some Wynns fuel dryer, I believe thatTectron is the same, put a couple of galls of clean fuel in with the magic goo, and bingo problem solved.
    Good luck!!!
     
  6. LarryS

    LarryS Formula Junior

    Nov 14, 2003
    302
    Fremont, CA
    Full Name:
    Larry S
    The injectors are the later brass style, replaced about 2 yrs ago.

    I thought the garlic would help with the exorcism....


    I haven't check volume, but pressure doesn't change (when I can get it to rev up).
    The O2 sensor has output from 0 to 0.9v, but connecting sensor to FI computer or grounding wire or connecting 1.5v from a battery doesn't seem to make any difference.
    Seems frequency valve doesn't change anything


    But both coils are firing constantly ???

    I did drain the tanks (no evdence of any water in the gas) and replaced the fuel filter.
     
  7. Philjay50

    Philjay50 Formula Junior

    Jan 16, 2003
    595
    Chester, England
    Full Name:
    Philip
    I also drained the tanks, and saw no trace of water, the problem as I understand it is that small globules of water, very small !!! get inside the distribution unit and do not move, hence the running lean and appearing to run on 8 cylinders.
    I went though pretty much the same as you, then used the snake oil.
    Funnily enough, it was Verrall that suggested a fuel drier in the first place.
     
  8. LarryS

    LarryS Formula Junior

    Nov 14, 2003
    302
    Fremont, CA
    Full Name:
    Larry S
    Well that makes as much sense as anything so far.
    I'll let you know how it goes.....thanks....Larry
     
  9. wolftalk

    wolftalk Formula Junior

    Jan 27, 2004
    367
    san franciso area
    Full Name:
    phil
    #9 wolftalk, Sep 9, 2006
    Last edited by a moderator: Sep 7, 2017
    that's not good. If you unplug the fv while the car is running, you should get an immediate effect.


    I don't remember if you measured the resistance of the FV...if not, yank out the plug and see what you get.

    If the injection ecu is not going into closed loop, then the O2 sensor input is ignored and the FV should be running at a fixed duty cycle (50-60%), which may not be ideal for emissions, but should/did run the car just fine. The car runs open loop anyway until it's warmed up.

    if you have access to a scope, backprobing a pin on the FV should show something that looks roughly like a square wave. In closed loop, it's frequency should be oscillating around 50%. A dwell meter can also be used to measure the fv frequency, though I didn't have much luck using a digital one. When the car is in closed loop, it's easy to tell by watching the o2 sensor output (while it's connected to the ecu)...it'll bounce between values greater than and less that 0.5V as the frequency valve (over)adjusts the pressure.

    water trapped in the fuel distributor chambers is an interesting idea. The frequency valve varies the pressure in those chambers by acting on a diaphram in the chamber bottom (see attached), and if water is stuck in the chamber, seems reasonable it could effect the pressure.

    you have the same FV as I have in my 328 (part #121513). If the dry gas doesn't work, and you want to try swapping in another fv, I can swing by and you can see whether a transplant helps. pm me if it comes to that.
    Image Unavailable, Please Login
     
  10. carlrose

    carlrose Formula Junior

    Nov 25, 2003
    327
    Hi Larry,

    Bothers me that grounding/1.5v into the O-2 sensor lead doesn't affect anything. As Phil mentions, disconnecting the lead shoud force the car into "open-loop" run configuration and excepting running with duty cycle around 60%, should do fine.

    Do you have access to a spare FV relay? I understand the 328 version (that I posted earlier) will work in QV if you swap over the terminal connections in the block. Alternatively, I could send you mine & you could make a set of jumpers with spade terminals.

    Another option would be to make a set of leads (I used single strands of copper wire) to record the DC at the FV, which will give an idea of the "output signal" from the FI ECU.

    Sorry I also have a 328, or you could borrow my ECU.

    :) Carl

    Hang in there. Image the feeling of accomplishment when you figure this out!
     
  11. wolftalk

    wolftalk Formula Junior

    Jan 27, 2004
    367
    san franciso area
    Full Name:
    phil
    hi carl,

    are you using your digital meter when looking at the FV DC voltage?

    I guess if the meter is sampling fast enough, and showing the average of the sample values, then a higher duty cycle would mean a higher DC voltage.

    Seems like it would depend a bit on how the meter works. As an experiment, what numbers are you getting at idle for open loop and closed loop operation?

    later today I'll dig out some meters and try again to get some numbers. A couple of my meters supposedly can measure duty cycle also. I'll also get AC numbers.

    one of these days I'm just going to get a scope so I can watch what's happening. I keep looking at the bitscope...give me use for those old laptops which are currently only good for wheel chocks.
     
  12. LarryS

    LarryS Formula Junior

    Nov 14, 2003
    302
    Fremont, CA
    Full Name:
    Larry S
    A bottle of "fuel drier" has improved things considerably ( thanks Philjay50 for being persistent).
    I checked the wires going to the FV with a dwell meter, there is a reading there.
    Idling decent now, pops thru intake when reving up.
    I'm going to replace all the plug extenders now, because I can't tell if the're OK.
    Thanks for the help so far and I'll keep you posted.
    Larry
     
  13. Perfusion

    Perfusion F1 Rookie

    Oct 16, 2004
    4,151
    Marietta, GA
    Full Name:
    Aaron
    Oy vey... Good luck, Larry! Hope to see you back at Santana Row soon. :D
     
  14. LarryS

    LarryS Formula Junior

    Nov 14, 2003
    302
    Fremont, CA
    Full Name:
    Larry S
    Well, the plug extenders did no good,
    although it does idle better than it did at it's worst.
    So..... I adjusted the 3mm screw on the fuel dist.
    I went about ½-¾ turn clockwise, which improved the idle immediately.
    I then took off for a 30 mile drive, w/10 gal of new gas and ½ bottle of fuel dryer.
    So..... Still idles pretty good, I'd say all 8 cylinders @ about 95%.
    Same with WOT, good power.
    But, mid-range it misses.
    Id say all I've done by adjusting the 3mm screw is masked the problem somewhat,
    I still have not found the REAL problem.

    next on the list:
    check really closely for vacuum leaks.
    recheck FV operation, 1.5v & grounding.
    check fuel pump output.

    (anyone have a good V6 fiero motor for sale?)-:
     
  15. ROLOcr

    ROLOcr Formula Junior

    Oct 25, 2005
    619
    Costa Rica
    Full Name:
    ROLO
    had a similar problem with a mercedez with K injection once, changed the fuel distribuitor

    and on a porsche 924 had a similar but was , turned out to be a piece of debry that was clogging a small hole on the fuel distrubutor so it started missing when ever it wanted
     

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