308 Turbo Mod | Page 2 | FerrariChat

308 Turbo Mod

Discussion in '308/328' started by 308QV_Ohio, Dec 9, 2006.

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  1. cpa ric

    cpa ric Karting

    Nov 25, 2006
    76
    Well, it looks awesome. I'll actually have the funds to purchase a 308 next year, and that kind of conversion would really be fun. I am REALLY ITCHING now to buy a ferrari. I saw one on cars.com that is white and black (83 qv). I wonder if I could do some conversion work on it to make it look like the one in this thread. Bumper removal and euro spoiler possible?

    Thanks,
    cpa
     
  2. flyingboa

    flyingboa Formula 3

    Nov 27, 2003
    1,564
    Italy
    Full Name:
    Eugenio Dalla Rosa
    I realy love the look of that car... Simply amazing, still today a true masterpiece when not spoiled by ugly bumpers.
    ciao
    Eugenio
     
  3. sherpa23

    sherpa23 F1 World Champ
    Owner Rossa Subscribed

    May 28, 2003
    10,019
    Rocky Mountains
    Full Name:
    Bastuna

    Interesting NACA ducts, just like the 208 cars. How did you do that? Is that something that any good body shop can do?

    This whole project is fascinating to me. Nothing's hacked up; nothing's really out of whack. It looks very clean, very efficient, and very effective.
     
  4. 308QV_Ohio

    308QV_Ohio Guest

    May 29, 2004
    42
    Columbus, Ohio
    Full Name:
    Steve Kerns
    #29 308QV_Ohio, Dec 21, 2006
    Last edited by a moderator: Sep 7, 2017
  5. snj5

    snj5 F1 World Champ

    Feb 22, 2003
    10,213
    San Antonio
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    Russ Turner
    Quite nice indeed - answers all of my questions.
    All in all a very simple elegant well done piece of kit, very few pieces.
    Just super - great engineering is always ultimately simply elegant in execution.
     
  6. ozmondial

    ozmondial Rookie

    Dec 6, 2006
    24
    YEP pretty to look at indeed
     
  7. 308QV_Ohio

    308QV_Ohio Guest

    May 29, 2004
    42
    Columbus, Ohio
    Full Name:
    Steve Kerns
    The 308QV pictures is my friends. The NACA ducts are from the factory and he has installed a 288 GTO front spoiler. It is a nice lookig 308. It looks real mean from the front. I will get a picture of the front posted as soon as I can.

    Now that we have completed the single turbo setup on my car we are going to start on his. It should be a lot easier this time... all the R&D has been done already :) The exhaust fabrication will be easy this time as well because we now have jiggs made up. Once I get more pictures of his car I will post them.
     
  8. Brian Harper

    Brian Harper F1 Rookie
    Owner Silver Subscribed

    Feb 17, 2006
    4,078
    San Jose area
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    Brian Harper
    I just removed the CIS unit from my car as is pictured above. That sucker is HEAVY. Why is the Bottom of that thing a 1/4" thick aluminum casting? You could use that thing as an engine mount. Why so stout? I was wondering as I hefted it out of the car if a simple plastic or fiberglass piece would work as well, and if so, why wouldn't someone make one to shed a few pounds. It is probably an off the shelf Bosch item that Ferrari used, but still, why did Bosch think it needed to be so rugged? It seems well suited for a tankish 1970's Mercedes sedan, but really out of place on a sports car of any kind.

    So appparently you are proving it doesn't need to be so thick and heavy afterall.
     
  9. 308QV_Ohio

    308QV_Ohio Guest

    May 29, 2004
    42
    Columbus, Ohio
    Full Name:
    Steve Kerns

    The fiberglass casting is working great! It has saved a bit of wieght.. but we added more with the turbo. But this extra 10 lbs or so gave us over 300hp at the wheels. I'd say it's a good trade off :)
     
  10. ProCoach

    ProCoach F1 Veteran
    Owner

    Sep 15, 2004
    5,465
    VIR Raceway
    Full Name:
    Peter Krause
    Steve, any clues on how to achieve fuel enrichment tied to boost?

    Very simple and elegant solution.

    TIA, Peter (installed BAE kits twenty-five years ago on 2V injected cars, those were the days!)
     
  11. 308QV_Ohio

    308QV_Ohio Guest

    May 29, 2004
    42
    Columbus, Ohio
    Full Name:
    Steve Kerns
    That is a good question. From the testing we have done the stock mechanical K-jetronic unit does a prety good job at low boost levels. We are running around 9psi max boost. In the top gears at high rpm levels (>6500) the stock K-jetronic does seem to reach its limit of acceptable A/F ratio. I would say that 10 psi is aboult the max you can get out of the stock unit. There are a couple adjustments that can be made to help make the mixture a little richer. But these adjustment will make the mixture richer all the time not just under boost. So that creates other issues.

    We are looking into a low cost piggyback unit that can add fuel as boost pressure rises. This should allow us to add an intercooler and increase the boost level to around 12 psi. That should be fun :)

    We are making good progress on our second turbo setup. Should have my buddies car on the road next week. We are also working on an intercooler setup. Should give us 15-20 more HP. The intercooler presents a challange because we do not have much room to work with. We are going to have to use an air to water intercooler but finding the right size core has proven to be a challenge. We hope to have it done in a week or so.
     
  12. snj5

    snj5 F1 World Champ

    Feb 22, 2003
    10,213
    San Antonio
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    Russ Turner
    Don't know if this is applicable, but I've seen those variable fuel pressure regulators tied to MAP that are designed for K-jet turbo applications in the Porsche mag, excellence. Would those work?

    I think you guys have a very nice and clean small turbo set up.
     
  13. snj5

    snj5 F1 World Champ

    Feb 22, 2003
    10,213
    San Antonio
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    Russ Turner
    OBTW
    I see you still have the vacuum lines coming off the plenum. How did you handle the vacuum advance to the ignition module and brake booster?
    I don't see how the warm up bleed air system would work as it would be reverse flow under boost when cold - would love to hear the solutions.

    Again, a terrific bit of cost-effective kit with good result.
     
  14. 308QV_Ohio

    308QV_Ohio Guest

    May 29, 2004
    42
    Columbus, Ohio
    Full Name:
    Steve Kerns
    We were thinking about a raising rate pressure regulator. I will check out thee Porsche mag for info. We would like to experiment with one.


    We have not had a problem with detination or high timing figures but we have thought of using a check valve if it becomes an issue. We also have some ideas on how to retard the timing using the stock Digiplex. The brake booster is not a problem as it has a check valve from the factory. The idle valve inlet is on the boost side so it has equal pressure on both sides under boost. The bypass valve returns to suction side of turbo both to keep it spinning and to keep metered air in the system.
     
  15. smg2

    smg2 F1 World Champ
    Sponsor

    Apr 1, 2004
    16,467
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    SMG
    don't use a RRP, the WUR that ferrari used on the CIS is already designed to handle vacumm/boost applications. i'm running 10~12lbs of boost on the stock CIS with no problems.

    FI engines will not produce boost without load, so at idle or in nuetral the warm-up cylce is still working. you'll only get boost under load at speed somewhere around 3krpm, by then it should be warmed up and the vacumm needed for other operations isn't needed.
     
  16. 308QV_Ohio

    308QV_Ohio Guest

    May 29, 2004
    42
    Columbus, Ohio
    Full Name:
    Steve Kerns
    #41 308QV_Ohio, Dec 26, 2006
    Last edited by a moderator: Sep 7, 2017

    Very good point. Our testing confirms this... the warm up regulator (controll pressure regulator) when properly plumbed works very well on FI cars. There are delicate adjustments that can dramaticaly change the fuel curve and improve throttle responce but if not performed properly can cause extreem rich/lean conditions.

    The picture I posted of my buddies car got some good feedback so I thought I would post up a front view. His car looks real mean:) The turbo is coming along pretty good on his car. Hope to have it on the road soon.
    Image Unavailable, Please Login
    Image Unavailable, Please Login
     
  17. smg2

    smg2 F1 World Champ
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    Apr 1, 2004
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    you're doing a draw thru vs a blow thru. on mine i went with a blow thru on the CIS and noticed a pecular thing, no lag. then i figured out why, as the throttle closes the CIS plate also closes and the BOV on mine is before the CIS so i can purge unmeetered air. now when this happens the air between the CIS plate and the throttle is still 'charged'. opening the throttle and the 'charged' air enters manifold and the charger can continue to build boost with out lag.

    about the only benifit i could find, that and my location worked easier with a blowthru approach. reading up on the novitec 360 they also imploy a valved chamber to remove lag. so it goes to show with proper layout the CIS works great with boost.
     
  18. 308QV_Ohio

    308QV_Ohio Guest

    May 29, 2004
    42
    Columbus, Ohio
    Full Name:
    Steve Kerns
    We went with the draw thru method because of where the turbo is located. This was the cleanest install for us. We have not seen much lag either. I am impressed at how well the stock CIS handles low boost levels.
     
  19. 308 GTB

    308 GTB F1 World Champ
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    Feb 7, 2002
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    Barry Wolinsky
    If I saw that in my rear view mirror, I'd move to the right and let him pass!
     
  20. 308QV_Ohio

    308QV_Ohio Guest

    May 29, 2004
    42
    Columbus, Ohio
    Full Name:
    Steve Kerns
    I agree :) Accept he couldn't pass me... well not yet at least. Maybe in a week or so he might be able to. He He :)
     
  21. WRAITH

    WRAITH Rookie

    Jun 25, 2006
    25
    COLUMBUS OHIO
    Is there an off the shelf intercooler that will work or would you have to make your own? I have heard that heater cores could be used to fabricate efficient intercoolers.

    Which produces higher discharge temperatures, superchargers or turbos?
     
  22. ozmondial

    ozmondial Rookie

    Dec 6, 2006
    24
    Turbos definetely but instead of rooting around making up an intercooler, for this application water injection into the intake would be the go.
    Huge reductions in intake temps and whats it made of.... 2 parts oxygen.
    i have used these applications very successfully in the past and once i had the system operational I used straight alcohol to cool and fatten the mixture up a lil.
     
  23. Brian Harper

    Brian Harper F1 Rookie
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    Feb 17, 2006
    4,078
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    Brian Harper
    Those two oxygen atons are incredibly happy being attached to a hydrogen atom. Removing them from the H takes a lot of energy. They are not going to be of any help for your combustion process. That water molecule will go in as H2O and come out as H2O. The only thing it will do is absorb a whole bunch of heat turning from liquid to gas (steam). That heat absorbtion is your friend. Those two Os are just along for the ride.
     
  24. mk e

    mk e F1 World Champ

    Oct 31, 2003
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    Help me get this thing finished! https://gofund.me/39def36c
    The other thig it does when turning to steam is take up space in the cylinder, al lot of it...leaving less space for air (containing O2). An intercooler is a better way to go, but water/alcohol injection is cheaper and easier. I always feared the tank running dry, causing the engine to explode, so I've stayed away from it.
     
  25. 308QV_Ohio

    308QV_Ohio Guest

    May 29, 2004
    42
    Columbus, Ohio
    Full Name:
    Steve Kerns

    We thought about water injection but we were not sure if it would be good on a street car. Has anyone here ever used a water injection system? What kind of air temp. drop did you see and how much water did the system use? Can you recommend a system to check out?
     

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