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348 engine out major

Discussion in 'Technical Q&A' started by ernie, Feb 22, 2014.

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  1. ernie

    ernie Two Time F1 World Champ
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    #326 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
  2. ernie

    ernie Two Time F1 World Champ
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    #327 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
  3. ernie

    ernie Two Time F1 World Champ
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    #328 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
    Another pic of the worn out tensioner pad. Not as bad as the pad for the cam pulley, but still worn enough that I'm gonna replace it.
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  4. ernie

    ernie Two Time F1 World Champ
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    #329 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
  5. ernie

    ernie Two Time F1 World Champ
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    #330 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
    Here is a side by side comparison of the old wear pad, and the "new" wear pad. The replacement pad is a part I bough from bretm. It's slightly used, and really has hardly any wear on it. It's in new enough shape for me, and will do the job just fine. Thanks Bret.
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  6. ernie

    ernie Two Time F1 World Champ
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    #331 ernie, Feb 27, 2014
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  7. ernie

    ernie Two Time F1 World Champ
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    #332 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
    How this tensioner works is,

    Attached to the bottom of the bracket is a strip of plastic with rows of little teeth on it. Then on the underside of the tension retaining block there are also teeth. The teeth on the bottom of the block mesh with the teeth on the strip to lock the block in place. The spring, inserted to the back of the block, is keeping constant tension on the block pushing it towards the mounting shaft. As the pad wears then tension pushes up on the pad. At a certain point of wear the little block will lift out of the grooves/teeth, and will allow the spring to push it further in, retightening the tension on the chain, and relocking the block back down into the teeth of the strip.
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  8. ernie

    ernie Two Time F1 World Champ
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    #333 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
  9. ernie

    ernie Two Time F1 World Champ
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    #334 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
    To reassemble the tension locking device I first set the little block, with the spring inside the back of it, into the retaining bracket.

    Then I insert the release shaft through the notch in the bracket, and key hole in the block, into the hole at the other end of the bracket. The other purpose of the release shaft is to hold the spring in place, keeping it from popping out when is gets compressed.
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  10. ernie

    ernie Two Time F1 World Champ
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    #335 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
    Here was the tricky part for me.

    To get the spring compressed I had to, hold the tension bracket with one hand, then with the other hand grab hold of the little block, lift it UP, and out of the row of teeth on the strip. It will only lift so far because the release shaft prevents it from moving up any further. While doing this you need to make sure the release shaft doesn't come out of the hole at the back of the bracket. So, with the block lifted off the strip I compressed the spring as far as I could. THEN I pushed it back down on the strip, and held it down with my thumb.
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  11. ernie

    ernie Two Time F1 World Champ
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    #336 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
    Here is where the notch for a screwdriver comes in.

    With the block compressed, and held in place by me pinching it with my fingers, I can now lock it in place with the release shaft.

    What I did was to twist the shaft 90º so that it locked onto the back of the bracket, and onto the front on the block. I was able to get it twisted with a screw driver by myself, but an extra pair of hand can be useful. This is how you lock down the tensioner and part of what the shaft is for.
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  12. ernie

    ernie Two Time F1 World Champ
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    #337 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
    And here is the tensioner locked down, and ready for installation. If you look you can see the shaft pocking out the back side of the bracket.
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  13. ernie

    ernie Two Time F1 World Champ
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    #338 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
  14. ernie

    ernie Two Time F1 World Champ
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    #339 ernie, Feb 27, 2014
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  15. ernie

    ernie Two Time F1 World Champ
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    #340 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
  16. ernie

    ernie Two Time F1 World Champ
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    #341 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
    I positioned the new seal on the front of the cover with the numbers facing out. I found the old cam belt idler bearing was just the right size to use for putting the seal back in. "Adapt and improvise".
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  17. ernie

    ernie Two Time F1 World Champ
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    #342 ernie, Feb 27, 2014
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  18. ernie

    ernie Two Time F1 World Champ
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    #343 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
    Turned the cover over to make sure the seal was all the way seated against the back. It needed just a teeny bit more adjustment on the one side. Made the adjustment and it's good to go.
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  19. ernie

    ernie Two Time F1 World Champ
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    #344 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
    With the crank seal done I decided to put the tensioner back on the cover.

    After putting the wear pad bracket on top of the tensioner bracket, I started to slide it onto the mounting shaft, and found it came to a stop. A look at what was causing it not to go all the way on I found that, the release shaft for the tensioner was hitting the little lip for the mounting shaft nut.
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  20. ernie

    ernie Two Time F1 World Champ
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    #345 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
  21. ernie

    ernie Two Time F1 World Champ
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    #346 ernie, Feb 27, 2014
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  22. ernie

    ernie Two Time F1 World Champ
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    #347 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
  23. ernie

    ernie Two Time F1 World Champ
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    #348 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
    The bearing I replaced, in the block, for the lower cam belt pulley it's the only bearing. There is also a bearing on the cover, which the pulley shaft runs through, that I will be replacing. It had a little bit of play in it upon inspection.

    So using a pair of snap ring pliers, I removed the snap ring on the back of the bearing.
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  24. ernie

    ernie Two Time F1 World Champ
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    #349 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017
  25. ernie

    ernie Two Time F1 World Champ
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    #350 ernie, Feb 27, 2014
    Last edited by a moderator: Sep 7, 2017

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