355 CEL assistance needed | FerrariChat

355 CEL assistance needed

Discussion in 'Technical Q&A' started by J. Salmon, Jan 9, 2007.

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  1. J. Salmon

    J. Salmon F1 Rookie
    Owner Rossa Subscribed

    Aug 27, 2005
    4,367
    VA
    I have had intermittent check engine lights popping up on my '99 355. The car had a major 1 year ago, and almost immediately after had the factory cats replaced under warranty. They were not dead, but said to be below efficiency. I took delivery of the car with the new factory cats and immediately replaced them with hyperflows. I got the first CEL 3 months later. The codes initially were O2 sensors not responding properly, and also cats operating below efficiency. I have replaced 3 O2 sensors, one by one as the codes came up. I now am just getting "cat operating below efficiency" on both banks. I have never had a slow down light come up. The car drives fine, with a smooth idle and good power at all times.

    It has been (wisely) recommended that I have the pre cat exhaust analysed to see whether the engine is out of tune. Unfortunately, this is not a readily available test for me. But verifying the engine tune is of utmost importance. As I said, it has a recent major and seems to be running great.

    I know of another car doing this very same thing. It is at a reputable certified dealer having the O2 sensors changed. I am not excited about taking the car a long way to have highly trained individuals get paid a lot of money to NOT figure out what the problem is (I am happy to pay highly trained individuals to solve the issue). If the major was not done properly and both banks timing is off, then I will have to deal with that. If I just have a loose ground somewhere, I would rather not pay to have all my new O2 sensors and new cats replaced just to see if that will do it.

    Is it possible to set the cam timing such that the engine runs smoothly but just rich enough to be too much for the cats but not melt them? equally on both banks? Is there a common electrical point that could be the culprit?

    Any suggestions are appreciated.
     
  2. f355spider

    f355spider F1 World Champ
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    You could easily eliminate the grounding question by carefully clamping a wire on the outside of each 02 sensor body and grounding it out. Clear the codes and drive it for a while and see what happens.
     
  3. k wright

    k wright F1 Rookie

    Feb 4, 2004
    2,544
    North East TN
    Full Name:
    Kent Wright
    As a reference to this site it was my car that was repaired in Atlanta. I also had a CEL that indicated the O2 sensors were putting out "low voltage". I replaced them all with generic Bosch units (Daniel, it was late and I needed to get this done). The very same codes came back after about ten minutes of driving.

    My car was running great and had completed the major service about two years prior. I drove it to Atlanta after speaking with Tom at Sport Auto to have them evaluate and repair it. After they checked the wire harness they said they wanted to replace all of the O2 sensors with Ferrari spec units. They have completed this and now report that the light is off and the car has no codes. I'm headed down there as soon as time permits to do some driving.

    I know that you have already replaced your O2 sensors without change in the CEL. I've seen cars "run" with the valves incorrectly timed and after hearing your car I think that the chance of this being the problem is zero.

    The charge for their diagnostic work and replacement of the sensors was less than 2K, well worth it.

    ken
     
  4. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,281
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    There are quite a few codes that reference 02 sensors. Remember O2 sensors are monitors, all they can do is react to input. When a code comes up with O2 sensor it is usually a reaction to what is happening TO them, not BY them.
     
  5. J. Salmon

    J. Salmon F1 Rookie
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    Aug 27, 2005
    4,367
    VA
    Ken,

    Spend as much time in the car as possible before it leaves Atlanta. I have had a few very long stretches, including track time with travel to and from, with no issues, only to have it pop up again. It seems more frequent right now, no explanation (takes about 4-5 start-drive-stop cycles before it pops back on).

    I am going to try grounding the O2 sensors, because it's easy and it can't hurt. Otherwise, I think it's going to require the big dog diagnostic tool to figure it out. If it is the cats - which I think would be the first time I have heard of hyperflows not performing, and it's both of them - I know they will take care of me. If it's a weird electrical issue, it could be troublesome.

    Hey Rifledriver, have you seen this before? Any suggestions?

    Thanks again,

    -J.
     
  6. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,281
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    Downstream O2's are often affected by upstream problems. Also the downstream O2's monitoring by the Motronic can be very fussy. I have seen several cases of non OE cats causing that same fault. I have not experienced it with Hyperflows but see no reason they should be any different. The parameters are very narrow and are not consistant from car to car. When they were new we were often given ECU's to install that would not set an error code if you started putting bullets through the motor.
    The best plan is to disconnect them and do some diagnosis of basic running. With O2's disconnected the car should run perfectly. If it does not the O2's are trying to make it run correctly and that is not their job. The bad part is that the sensor is responding to exhaust gas and the best way to know why is a good 4 or 5 gas tester which most DIYers dont have. You also need a good understanding of what various gas concentrations mean. In this particular case and others like it the Ferrari diagnosis units are often more of a crutch than anything else and used to sell parts when what is needed is old fashioned basic diagnosis.
     
  7. J. Salmon

    J. Salmon F1 Rookie
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    Aug 27, 2005
    4,367
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    Thank you, that is very helpful.

    So my plan of action will be:
    -Unplug the O2 sensors and go for a drive.
    -If all is well, I will replace the sensors, and ground them out.
    -If the CEL comes back, I'll have to get on the phone and start looking for someplace to haul it to :(

    I'll update as it goes.
     
  8. J. Salmon

    J. Salmon F1 Rookie
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    Aug 27, 2005
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    A bit of followup for the record. Ferrari of Washington has gone over the car, and it was worth it just to have them look at the emmisions and tell me that the car is running perfectly. Based on pre and post cat testing, it looks as though the cats are working too. Apparently the idle sensor/motor (not exactly sure what you call it) was loose, and may have caused a post MAF sensor leak and subsequent CEL. So far, so good. I will get the final assessment tomorrow.

    But at least I know it's not the cam timing. So I'll looking to put some miles on it as soon as it comes back.

    Oh, and the "concierge" service with pickup and delivery? I can get used to that. Ferrari of Washington appears to be living up to their good reputation, very knowledgable and friendly folks.
     
  9. f355spider

    f355spider F1 World Champ
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    Bosch idle speed regulator...I had mine come loose too...like majorly and I could hear this huge sucking sound...only a few blocks from home, so immediately drove home and resecured it...no biggie. But it had probably been loose for several weeks, and never threw a CE light. Just my experience an FYI. Who know's, it may be what threw your CE light.
     
  10. brendon0

    brendon0 Formula Junior

    Dec 13, 2003
    611
    Tampa FL
    Full Name:
    Brendon
    Can someone post of picture of this item and point out what came
    loose?
     
  11. SpannerMan

    SpannerMan Karting

    Nov 7, 2005
    116
    San Diego
    Full Name:
    Erik Rathmann
    A few questions for Rifledriver...or anyone that knows..
    At my previous job we had a Baum scantool for the german cars we worked on and it was a requirement to reset a parameter listed as "adaptation" whenever any service was done. I reasoned the ECM adapted to the old running condition and therefore had to be cleared out with the scanner to avoid bogus codes and/or running problems. The questions are, does Ferrari (355 and newer) have a similar set up? or is the 'Idle for ten minutes' enough to re-learn? Also, will resetting the I/M readiness tests (done when codes are cleared with generic OBD-2 scanner) have the same effect? I miss knowing for sure that I am starting with a clean slate after a repair.

    Thanks

    Erik
     
  12. f355spider

    f355spider F1 World Champ
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    Ours would be different that what you have on a 1995. We have one, you have two. It is an air intake bypass from just past the mass air flow meter.
     
  13. chaa

    chaa F1 Veteran

    Mar 21, 2003
    5,058
    #13 chaa, Jan 26, 2007
    Last edited by a moderator: Sep 7, 2017
  14. f355spider

    f355spider F1 World Champ
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    There ya go. You should see a electrical plug to it too.
     
  15. J. Salmon

    J. Salmon F1 Rookie
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    Yeah, that's it, but unfortunately, that wasn't it. After several drives, the codes start coming back. Although now I hear it is "old O2 sensors" and specifically the three O2 sensors that I have replaced with new ones in the past 6 months. So F of Wahington is a bit stumped too now. I guess more to follow.

    Hey, but the engine is smooth, so it's just an electrical glitch, so that's good.
     
  16. f355spider

    f355spider F1 World Champ
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    Did you already try adding a ground to them? If so, then you might go back and disconnect them all, clean the connections with some CRC electrical contact cleaner (or equivalent) then treat with Stabilant 22. Just a stab in the dark (and unlikely to help) but may be worth a try if you have some time on your hands.

    It is also entirely possible that one of your "new" O2 sensors is defective.
     
  17. J. Salmon

    J. Salmon F1 Rookie
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    You know, I didn't try grounding them. I got frustrated enough that I just sent it to F of Wash to sort it. Maybe I will suggest that to them. It's really a pisser. Now I would just like to pull the bulb.
     
  18. k wright

    k wright F1 Rookie

    Feb 4, 2004
    2,544
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    Kent Wright
    I've been asked for an update on my car: I haven't driven it yet as it is getting a major service at Ferrari of Atlanta.

    ken
     
  19. J. Salmon

    J. Salmon F1 Rookie
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    Ken,

    At least I know I don't need a repeat major! And I am sure it will be running sweet in March. You coming this spring?

    -J.
     
  20. BadHorsie

    BadHorsie Karting

    Feb 6, 2005
    71
    Nevada
    Full Name:
    Steven Verwer
    Ok, I had an issue with the same thing. You said that you replaced the O2 sensors correct? I decided that for a weekend I would replace the plugs and O2 sensors for a quick tune-up on my car. I ordered my O2 sensors from what I thought was a reputable place. I went to there website and ordered them following their menu. I was getting the same CEL as you. To make a long story short. I eventually called Ferrari to see if the O2 sensors were the right ones. They were not. So make sure that the O2 sensors you have are the correct replacement parts first! Of course once I replaced them with the correct parts everything was fine.

    Happy Motoring
    Steven
     
  21. J. Salmon

    J. Salmon F1 Rookie
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    Thanks, I will check on that.

    Regards

    (just checked...)

    Not the issue. Apparently, the right front O2 sensor is acting funny, and the engine does not show the correct steady voltage when it is removed either. So there is some buggaboo in the wiring somewhere, and they are chasing it. Sounds tedious to me. I am afraid to ask where the bill will end up...
     
  22. BadHorsie

    BadHorsie Karting

    Feb 6, 2005
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    Nevada
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    Steven Verwer
    Since your car is a 99 might want to check into the warranty. If there is an issue with lets say the ECU you should be able to get it replaced at no charge. I believe that the warranty which covers smog related components is good for 8 years or 80k miles. Definately worth the time of a phone call to Ferrari if is true.

    Steven
     
  23. J. Salmon

    J. Salmon F1 Rookie
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    It is at a certified dealer, so I will ask. But I won't hold my breath on that one.
     
  24. BadHorsie

    BadHorsie Karting

    Feb 6, 2005
    71
    Nevada
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    Steven Verwer
    This is a relatively new law that is overseen by the EPA which protects the consumer. It is the Design and Defect warranty. It covers the emission components of your car. Try this. http://www.epa.gov/obd/warranties.htm (cut n paste into your browser) Now go in there and talk with some authority and get it done!

    Fingers crossed,
    Steven
     
  25. f355spider

    f355spider F1 World Champ
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    Steve,
    I have read that document before, unfortunately, under the 8year/80,000 mile emission warranty, only the following are covered:

    Catalytic converters.
    The electronic emissions control unit or computer (ECU).
    The onboard emissions diagnostic device or computer (OBD).


    I very limited list of items.
     

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