360 Engine Knocking After Major Service . . . | FerrariChat

360 Engine Knocking After Major Service . . .

Discussion in '360/430' started by 3omar, Jun 30, 2007.

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  1. 3omar

    3omar Formula Junior
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    Dec 16, 2003
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    Omar
    My car (2004 360 Modena 6-speed manual) is at the dealer for the 50,000 km major service. They finished everything except for a couple of extras I asked for, nothing mechanical, so I headed over there today to look at the car.

    The tech took me for a test drive (he drove). I distinctly heard the engine "knocking" twice during the test drive. Once when he gave it a bit of gas while at slow-ish speed in fifth gear and another time when he was much slower and in third gear. It didn't strike me that he was doing anything excessive to bring this on. Also, I understand that the car has anti-knock sensors that retard the timing to prevent knocking.

    I asked him about the knocking and he said that after the service, it "needs time to self-adjust" because it is "hydraulic". I asked him if he was sure that the problem will take care of itself over time, and he said yes.

    Does this make sense to anyone here?

    The car is still over there, so I can call and insist that they tackle the issue if what the tech said is bogus.
     
  2. 62 250 GTO

    62 250 GTO F1 Veteran

    Jan 9, 2004
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    Neil
    I can't help you with your specific car but I've had the same worries about my own cars after service.

    Once I was told, "it's a mechanical engine, it just makes noise." Which I already knew but the engine was making twice as much noise as I was used to. Sure enough I get it back in the garage and the valves were in need of more adjustment. Sheesh!

    Another time I was told, "it's a 25 year old car, it's adjusted and tuned as much as possible, in your next service we'll have to order new parts for the engine." Sure enough it drove well for many thousands of kms and in the next service we replaced a few parts and it ran like new for another long stint.

    If you are worried about the car/ noise. Go to the service manager and state your concerns. Say specifically why you're worried and you just want your car to be healthy. If you get the same story from him and it's a good shop with a good rep, get an estimate of when the noise should settle down {and what exactly is making the noise} then drive off and keep an ear out. If the estimated time should pass and the noise not diminish, go back or if it's far away call them and state your case. I doubt they would let a car leave with engine parts slapping together but it's been known to happen.
     
  3. 3omar

    3omar Formula Junior
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    Thanks for the advice Neil. I'll certainly talk to them about it again.

    Just to be clear, I'm talking about engine knocking, as in detonation, as described here:

    http://en.wikipedia.org/wiki/Engine_knocking

    It's a very distinct sound that I'm very familiar with from years of driving 1970s carburetor-ed cars. It usually happens when you try to accelerate while you are in too high a gear.
     
  4. PAP 348

    PAP 348 Ten Time F1 World Champ
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    Dec 10, 2005
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    Maybe pick the car up and take it for a good long drive yourself and see if the noise is still there? I am assuming they adjusted the valves in this major service, if he is saying its hydraulic and it will fix itself over time. I have a feeling that they need to check/re-shim them again. :):)
     
  5. Tarek K.

    Tarek K. F1 World Champ
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    Sep 7, 2006
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    Hi Omar. Engine knocking can be only fuel/combustion related. If the car was sitting for too long, you could have some condensation build up in the fuel tank or in the fuel lines, especially in warm countries which could lead to knocking until the water is consumed. If fuel type was changed you could get some knocking. If sparkplugs were changed you could get some knocking until the ECU will re-adjust to proper ignition timing. Knocking should disappear after about 100+ kms once the ECU re-adjusts to the correct ignition timing. Fill the car up with the fuel you used to drive her with and drive for about 100kms and let us know if the knocking vanishes.

    With hydraulic, I guess the guy means the hydraulic valve lifters. If valves were adjusted, the ECU will definitely need some time to re-adjust and to correct ignition timing as fuel mixture, timings,..etc. change. Just drive her for a while and knocking should disappear.
     
  6. RayJohns

    RayJohns F1 Veteran
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    May 21, 2006
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    Engine knocking is caused typically by improper advance under load and/or high cylinder temps. Anything that causes the compressed air/fuel mixture to explode incorrectly and/or if the flame front of the explosion is uncontrolled. Usually it's poor gas or something off with the timing.

    Did you clear the ECU when the car was cold? I would do that for sure. I would also put some injector cleaner in and make sure you are using the highest octane gas you can (here in the US, the highest we can generally find is 91). What do you have there? You should always use the highest.

    The other issue is that if they got the cam timing wrong during the belt change, it could be producing the problem. What specifically did they do to the car during the service?

    Ray
     
  7. 3omar

    3omar Formula Junior
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    Thanks Tarek. I talked to them already, they promised to look at a few things. If the knocking is still there when I pick it up, I'll definitely give it some time and see what happens.

    Fuel hasn't changed. I gave it to them with a full tank of my usual 98 and they haven't finished it. They have changed the spark plugs, so I think that you might be on to something here. I'll keep you posted.
     
  8. 3omar

    3omar Formula Junior
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    Ray, I'm using 98 fuel, which is the highest we get here. The car is still at the dealer's. They're working on a few minor things (non-mechanical), so I haven't collected it yet. I saw the mechanic enter the radio code yesterday, so I think that means they've cleared the ECUs at some point.

    However, following your advice, I will reset the car again when I collect it (after it has cooled just to be sure).

    As for the service, they just performed the standard major service on the car, including, of course, changing the timing belt. This morning, after I posted this thread, I called and asked them to have another look at the timing and put some injector cleaner. We'll see how it goes and I'll keep you guys posted.

    Thanks for the help.
     
  9. FERRARI-TECH

    FERRARI-TECH Formula 3

    Nov 9, 2006
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    To hear the detonation that the "knock sensors" are there for you must have a very good sense of hearing. If you are hearing a knocking after the service, make sure it has enough of the right oil in it before you go to far!!
    Should be better after service, not worse
     
  10. Mongo

    Mongo Karting

    Sep 8, 2005
    144
    SF Bay, CA
    Someone mentioned shimming the valves. I thought the 360's were hydraulic lifters? They shouldn't need adjustment either.

    Clearance checking is however imperative. However, if the valves were adjusted inaccurately, it could constitute some lifter noise. On the other hand, if the car had been sitting for a while, don't be surprised it may knock a little due to poor lubrication of the lifters, or temporary lack there of. If this is the case, driving the car more to get oil in the lifters sure would help.

    The timing alteration can also cause knocking if it's not correctly adjusted.
     
  11. 360trev

    360trev F1 Rookie
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    Oct 29, 2005
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    It shouldnt sound like knocking after a proper service!

    Also in the event of changing the spark plugs Ferrari workshop manuals actual advise to hook up the car back to the SD2 computer and do a full reset, definately no knocking. You'll just get the usual self-learning procedure but not knocking.

    I'd want them to check the valve timings all over again and also that it has enough oil!
     

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