456 Suspension fix. What a difference! | FerrariChat

456 Suspension fix. What a difference!

Discussion in '456/550/575' started by skl63, Nov 10, 2011.

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  1. skl63

    skl63 Karting

    Dec 13, 2007
    227
    Melbourne, Australia
    Full Name:
    Scott
    For some years now, I have been trying to get to the bottom of a hard ride on our 456GTA. Shockers have been re-built, an actuator replaced etc.

    Finally we surmised that the accumulators had failed... logic being that as they fail, losing Nitrogen pressure, the ride initially goes soft and bouncy, then finally with no gas pressure, the accumulator spheres fill with hydraulic fluid with the result being no spring effect from the accumulators at all. The result being a very harsh ride.

    The best price I could find for Ferrari accumulators was about $600 each (you need 2), however, I stumbled across a picture of the a BMW accumulator and guess what. It is the same. OEM accumulators can be bought in Australia for about $170 each.

    It is also a very straight forward DIY job to replace them. The complete job probably took only 3 hours, cost about $380 including new hydraulic fluid.

    The result is dramatic, with our car now riding significantly better and presumably as it would have when it left the factory (well almost)

    Incidentally, in my research I came across a man who rebuilds NLA accumulator spheres for the Porsche 959 and others. He suggested that after 5 years, accumulators are on the way out. After 10 years, they will be "stuffed".

    CAUTION DANGER: I did this job with the car on ramps and stands under the jacking points. Be careful, because the car will drop (and make a mess) when you release the hydraulic hoses.

    Photos of the accumulators (Ferrari and BMW) are attached, as well as a couple of shots showing the accumulator bolted into the car and the hose connecting the accumulator to the shocker.
     
    jcbam likes this.
  2. PAP 348

    PAP 348 Nine Time F1 World Champ
    Lifetime Rossa Owner

    Dec 10, 2005
    99,373
    Mount Isa, Australia
    Full Name:
    Pap
    Very good to hear Scott! Thanks for sharing mate, this info and pics will come in handy for many here. :)

    But, errrrrrr..............your pics didn't make it. :p
     
  3. Dazzling

    Dazzling Formula 3

    Nov 18, 2010
    1,133
    Adelaide
    Full Name:
    Darren
    #3 Dazzling, Nov 11, 2011
    Last edited: Nov 11, 2011
    That's cool Scott, what year is your car?
     
  4. 360modena2003

    360modena2003 Formula 3

    Jul 11, 2009
    2,398
    I cant see the pictures, is it me or are they not attached?

    What BMW model was it? X5?
     
  5. oss117

    oss117 F1 Rookie

    Jan 26, 2006
    4,185
    Plantation, Florida
    Full Name:
    Alfredo
    Do you have a part number for the BMW accumulators?
     
  6. skl63

    skl63 Karting

    Dec 13, 2007
    227
    Melbourne, Australia
    Full Name:
    Scott
    #6 skl63, Nov 11, 2011
    Last edited by a moderator: Sep 7, 2017
    These are some shots showing the BMW Vs Ferrari accumulator. The only difference was that one hole is larger on the BMW part (on a bracket), hence I used a large washer. The accumulator is manufactured by Lemforder, a division of ZF, so good quality from Germany. Also available from Bilstein, Mahle and others.
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    F456M likes this.
  7. skl63

    skl63 Karting

    Dec 13, 2007
    227
    Melbourne, Australia
    Full Name:
    Scott
    #7 skl63, Nov 11, 2011
    Last edited by a moderator: Sep 7, 2017
  8. 360modena2003

    360modena2003 Formula 3

    Jul 11, 2009
    2,398
    The 560SEL Mercedes have the same ones
     
  9. tajaro

    tajaro Formula Junior

    Mar 22, 2009
    685
    Gulfport Florida
    Full Name:
    Erik V
    Does anyone keep track of all these cross references and substitute parts? Very valuable find!

    Well done.
     
  10. skl63

    skl63 Karting

    Dec 13, 2007
    227
    Melbourne, Australia
    Full Name:
    Scott
    Great Q from Tajaro. Perhaps a thread should be started to keep track of them all. Just yesterday I read about direct replacements for ignition switches for Testas, fuel pumps for 456 etc. There is plenty of good not knowledge on these boards.
     
  11. TZ 750

    TZ 750 Formula Junior

    Jul 18, 2009
    912
  12. F456M

    F456M F1 Rookie

    Jan 8, 2010
    3,665
    Oslo
    Full Name:
    Erik
    Mayby dumb question, but what "does" the accumulators do? What is their job in the suspension?
     
  13. tajaro

    tajaro Formula Junior

    Mar 22, 2009
    685
    Gulfport Florida
    Full Name:
    Erik V
    SonomaRik does a great job keeping 456/456M threads together for us- but a specific table with it all compiled would be valuable. Just wondering if someone has started to do this.
     
  14. 166&456

    166&456 Formula 3

    Jul 13, 2010
    1,723
    Amsterdam
    Well it really is a hydropneumatic damper/spring, and this setup does have a number of advantages, highlighted by an article written by someone who is undoubtedly a Citroën fan: http://en.wikipedia.org/wiki/Hydropneumatic_suspension
     
  15. mcypert

    mcypert Formula Junior

    Jun 7, 2012
    369
    Houston, Texas
    Full Name:
    Mark Cypert
    Thought I’d resurrect this thread and report on how my swap went…

    I recently completed a major on my 456 GT. Not having driven it in a while, I noticed it felt particularly bouncy in the back. Only 18K miles on the OD, but suspected the accumulators, and have for a while, see also:

    http://www.ferrarichat.com/forum/456-550-575-sponsored-bradan/376062-two-big-bangs-pops-rear-end-shocks.html

    I still don’t know how you know for sure whether the bombs have burst or not but, hard tail is certainly an indicator. Also, and this is just a WAG, I did notice the hydraulic reservoir was a little low (Again just my WAG, but maybe when the membrane fails and fills with fluid, the reservoir goes down…. )

    Anyway, I got the Bimmer bombs from Autohaus AZ for about $130 each, shipping included. As Scott said at the start of the thread, it’s a fairly easy DIY job. And, follow his tip and get both rear tires in the air to minimize the pressure in the system and spewing of fluid. It will still make a mess because of all the fluid in the bombs but at least they won’t be fully pressurized. (The bombs are mounted just inboard of the rear wheels and you don’t even have to take the wheels off, BTW.)

    One more tip, take the brass fittings (that the big hose attaches to) off the bombs with a 19mm wrench before taking the bombs off the frame. When I went to fit my first new one, I thought I didn't have the right part because it had a hole instead of a threaded nipple. I then realized the brass fitting was still in the old one… Getting it off the un-mounted accumulator is a *****…. Like trying to take a highly torqued bolt out of a bowling ball…

    The new accumulators make a dramatic difference in ride quality, and… I think, a difference in low speed traction??? (I've found myself in some rather nasty loss of control situations with WOT on low speed corners and was wondering why.)

    As far as I know, there’s no test for whether the bombs have failed or not, but you can sure tell difference with new ones….

    Regards……. Mark
     
  16. Jason T. DAmore

    Jason T. DAmore Formula Junior

    May 15, 2012
    251
    Menifee, CA
    Full Name:
    Jason T. DAmore
  17. Jason T. DAmore

    Jason T. DAmore Formula Junior

    May 15, 2012
    251
    Menifee, CA
    Full Name:
    Jason T. DAmore
    #17 Jason T. DAmore, Aug 28, 2014
    Last edited by a moderator: Sep 7, 2017
  18. sully456

    sully456 Rookie

    Feb 21, 2011
    40
    New Zealand
    Full Name:
    Steve O'Sullivan
    I know this is an old thread but the question about "how to tell if your accumulators (Bombs) have failed"
    I recently replaced mine after a failed shock (Split) and found when I put a small rod into the sphere connection hole of the failed bomb, it went in twice the distance of the healthy unit.
     
  19. au-yt

    au-yt F1 Veteran
    Silver Subscribed

    Aug 13, 2006
    5,834
    Burradoo... Actually
    Full Name:
    Graeme
    #19 au-yt, Feb 29, 2016
    Last edited: Feb 29, 2016
    Great result! however this may surprise you but all this and a lot lot more is in here, as for spheres they were post#4
    http://www.ferrarichat.com/forum/456-550-575-sponsored-bradan/394955-456-550-575-cross-reference-interchangeable-parts-source-thread.html

    The Accumulators act as reservoirs for the self leveling rear suspension. The Hand Book and the Service manuals explain more and how there function is supplied the power steering
    These units have about a 10-15 year life.
     
  20. Il Tifoso

    Il Tifoso Formula 3
    Owner Silver Subscribed

    Oct 22, 2013
    1,551
    SF Bay Area, CA
    Full Name:
    Ruben
    Hi all,

    My 95 456 GT is showing the symptoms of needing the accumulators replaced. Other posts mention that this is a fairly straight forward procedure, but I've not found a step by step description of how to do this.

    Would someone mind explaining what steps are involved? Also, how much of a mess does this make? Any bleeding of the system required?

    Thanks in advance!

    Ruben
     
  21. cls

    cls Formula 3

    Jun 12, 2007
    1,663
    Los Angeles/Montreal
    Full Name:
    Chris
    You can do this quite easily:
    Jack up the car
    Remove the hydraulic line from each bomb and catch fluid. (There won't be that much if both wheels are off the ground - the system is not under pressure so you can makeshift cap the lines too.)
    Remove nuts and bolts.
    Install new bombs and reconnect hydraulic lines (This is actually the hardest part. Getting the lines attached and the bolts into the bombs in their brackets can be fiddly.)
    Drive and replace fluid as necessary, the system will self bleed.
     
  22. Il Tifoso

    Il Tifoso Formula 3
    Owner Silver Subscribed

    Oct 22, 2013
    1,551
    SF Bay Area, CA
    Full Name:
    Ruben
    Thanks very much Chris, this seems super easy!

    I've read some references to "using washers" with the BMW units since the holes seem to be different... I presume this is for mounting the bombs onto the chassis, correct?

    Cheers!

    Ruben
     
  23. Vereeken

    Vereeken Formula Junior

    May 16, 2014
    264
    Belgium
    Is the 456 the only one to use the self levelling suspension?
     
  24. cls

    cls Formula 3

    Jun 12, 2007
    1,663
    Los Angeles/Montreal
    Full Name:
    Chris
    One of the holes on the BMW bomb is oversize and needs a washer. The other two holes need to be slightly enlarged. Yes, this is for mounting the bombs onto the car.
     
  25. tazandjan

    tazandjan Three Time F1 World Champ
    Lifetime Rossa Owner

    Jul 19, 2008
    38,082
    Clarksville, Tennessee
    Full Name:
    Terry H Phillips
    The 456 is the only one of our 65 degree V12s with self leveling rear suspension, but the 365 GT 2+2 had a Koni version, as well.
     

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