Advice on gearbox/transmission problem ??? | FerrariChat

Advice on gearbox/transmission problem ???

Discussion in 'Technical Q&A' started by Schumi76, Nov 23, 2006.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. Schumi76

    Schumi76 Formula Junior

    Feb 15, 2006
    329
    NC
    Full Name:
    Marco
    First of all Happy Thanksgiving to everybody !!!

    02 / 360 Modena, 6. speed, 15800 miles, had her for little more then one year without any problems at all until now. I knew that day would come.......

    The last couple times i drove the car i realized that i was having a little trouble shifting from 1 to 2 gear even when the car was warmed up completly. All other gears were fine. This morning i took the car for a little drive and i realized that the problem was getting worse. You have to push very hard to get it into 1 gear, and from 1 to 2 it's almost impossible. All other gears are fine. What worries me the most is that when the car is sitting in neutral there is a little rattling noise and the car is moving forward very slowly by itself even it's in neutral. When you press the clutch the rattling noise is gone and the car stops.

    I would be thankfull for any ideas or help what the problem could be !!!
     
  2. PeterS

    PeterS Five Time F1 World Champ
    Silver Subscribed

    Jan 24, 2003
    52,537
    Goodyear, AZ
    Full Name:
    PeterS
    By any chance did you change your engine oil and drained the gearbox instead and have 16 quarts of oil in your crankcase?.......Don't laugh, long story!
     
  3. Samy

    Samy Formula Junior

    Dec 2, 2005
    603
    Check the clutch and clutch hydraulics.
    ___________________
    Samy
     
  4. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,288
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    Yup.
     
  5. Schumi76

    Schumi76 Formula Junior

    Feb 15, 2006
    329
    NC
    Full Name:
    Marco
    I posted this issue a while back. Car is still giving me trouble !!! I would need any help please what could be causing that problem ???

    After troubleshooting the car, my local mechanic replaced the clutch and took the gearbox out for inspection. They found out that the 2 gear essambly and the 1 and 2 synchros are messed up and needed to be replaced. They did that, and put the gearboc back together. Drove the car over the weekend and still have the same problem...... :-(

    What could be causing the car to pull forward by itself in neutral while the clutch is still engaged ???

    Any other ideas would be great guys !!!

    360 Modena, 6. speed, 15900 miles.
     
  6. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,288
    Cowboy Capitol of the World
    Full Name:
    Brian Crall


    I have to confess that your most recent post caused me to pay better attention to the first one. If the car is in N, no problem with the clutch or pilot bearing can cause it to creep forward. It has to be an internal problem of the trans. The short version is there are gear and shaft sets that should be able to turn in complete independance of each other and for some reason they are not. Something that should spin freely is binding and that may also be causing its reluctance to be put in gear. If 1st and 2nd are the difficult ones to put in gear the binding is probably in a different set. The syncros are having to stop something that is being forced to turn rather than turning freely and causing them to wear more quickly.

    The amount of effort pushing the car in N would be telling too. If it is slight there is still the possibility that the shifting problems are a different issue.

    In any event it is a diagnosis that really needs to be made in person. I have seen far too many incorrectly reassembled 360 shift mechanisims and broken, binding pieces to just point to one. It was a rather complex system when you tally up all the bits and pieces.

    Is there any freeplay when the shift ball is moved in a side to side direction?


    Also, was there any work or event that happened to cause it or took place just prior?
     
  7. Schumi76

    Schumi76 Formula Junior

    Feb 15, 2006
    329
    NC
    Full Name:
    Marco
    Brian,

    as always, thank you so much for your input on this. To quickly answer to your two points:

    - When i bought the car i didn't had any problems with this. I'm not aware of any issues that could caused that problem to happen.

    - I have plenty of freeplay when moveing side to side while in neutral.

    The other problem i have is when i am in first gear and want to shift in second gear at around 5000-6000 RPM it will not go in at first try. After double clutching it will go in. If i try to shift between 3000-4000 RPM it will go into second with no problems.

    Also when i am downshifting from third to second gear at higher RPM'S i have problems to get it into second gear. With lower RPM's no problems.

    I will talk to my mechanic again and give him those information.
    Thanks Brian.
     
  8. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,288
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    You are misunderstanding what freeplay is. It should have almost none. Freeplay and movement are 2 different things.


    Without getting into a discussion of who works on your car this problem really really needs to be done by someone very up to speed on 360's. The trans and shift mechanisim are very different than any Ferrari except the 430
     
  9. Schumi76

    Schumi76 Formula Junior

    Feb 15, 2006
    329
    NC
    Full Name:
    Marco
    Brian,

    i just talked to my mechanic regarding your comments. They already pulled the first and second syncros out of the trans. yesterday to make sure there is enought space in between them. Also, they will work on further adjustment's. Thanks again for your help.

    I believe we can be pleased to have you and your experience on this Forum !!!
     
  10. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,220
    socal
    One of the big problems I find is that mechanics do not have all the special tools to do a job which encourages them to short cut and or make a diagnaosis that may not really be the "diagnosis". For example there was a clutch change and 1/2 synchros done. Well if the clutch plate with marcel compressed is within spec it is within spec. Also common sence would tell you that if you engage the clutch and it stops the car moving forward that the clutch is doing its job in disengagement. You can spec your flywheel and its companion pressure plate and clutch disc and if it is within spec you don't need a new one. I think you bought a new clutch that was not needed. If this was part of the diagnosis it sounds wrong from what I understand about clutchs. It is also easy to test a total linkage fubar by just disconnecting it and putting the gearbox in neutral to prove that linkage is not causing the moving in neutral issue. I believe that the mechanic took a short cut and found 1/2 synchro out of spec and assumed it was the problem and did not look for other problems or spec out the remains of the gearbox. While I have not taken a 360 gearbox apart it still follows all the laws of gearboxes and has a main and layshaft with companion gearsets in and out of mesh controled by control rods ultimately feeding a differential and axle shafts. While there may be different parts the concepts are the same. It is just a manual gearbox. While not familiar with the 360, Another guess could be that Ferrari has made gearboxes with syncho bodies with very difficult to properly place syncho pads and springs which control tension and deflection of the body, ring, and sleeve. The mechanic may have failed to bench test synchronizer function. Something is out of spec and binding to cause the lay and mainshft which can rotate independantly rotate tied together. Running the car this way will destroy more parts. Assuming you can definatively take the linkage out of the equation you will need to spec out the entire gearbox which means new seals and new bearings and adherance to WSM specs and proper assembly. You need to find someone who has done one like Brian and not have someone learn on your box and your nickel. I also would not assume FNA can do it, though they may be capable. Those part replacers scare me sometimes. Good luck!
     
  11. DMaury

    DMaury Formula 3

    Mar 27, 2007
    1,993
    Ponchatoula, LA
    Hate to drag up and old thread, but I was wondering what the final verdict on the transmission was, Schumi. I'm having similar symptoms in mine.
     

Share This Page