And the belt change was going so well... | FerrariChat

And the belt change was going so well...

Discussion in '308/328' started by thorn, Nov 19, 2017.

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  1. thorn

    thorn F1 Rookie
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    Aug 7, 2012
    3,322
    Tallahassee, FL
    First time changing belts...

    I've read Birdman's belt change tutorial countless times. Ordered new belts, bearings... made sure I had every tool on-hand. Triple x2 confirmed TDC, locked the cams, marked the belts, and started on the rear bank.

    The rear/left tensioner bracket looked odd. Really odd, especially once I pulled the bearing off of it.

    Removed the 3 nuts that hold the bracket, pulled it off... and a weld immediately crumbled in my hand.

    Image Unavailable, Please Login

    Here's a huge shout out of white-hot hate to the unknown mechanic that a) welded this instead of replacing it and b) welded it so freaking poorly, that it was literally a ticking time bomb.

    Sigh.

    Any chance anyone here has a spare one (part #118153) sitting on their garage shelf for sale?
     
  2. energy88

    energy88 Two Time F1 World Champ
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    Jan 21, 2012
    27,031
    West of Fredericksburg, VA
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    John
    Scary! You are one lucky man.
     
    thorn likes this.
  3. samsaprunoff

    samsaprunoff F1 Rookie
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    Jun 8, 2004
    4,178
    Edmonton, AB Canada
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    Sam Saprunoff
    Good day Thorn,

    Yikes... Indeed you were very lucky.

    I checked my spares and I only have one for the carbed cars... Part 118153 looks to be for the 4 valve cars only.

    Cheers,

    Sam
     
    thorn likes this.
  4. JV's89

    JV's89 F1 Veteran
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    Jul 18, 2006
    6,596
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    John
    I'd run out and buy some lottery tickets if I were you!
    Congratulations on averting a disaster.
     
    thorn likes this.
  5. thorn

    thorn F1 Rookie
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    Aug 7, 2012
    3,322
    Tallahassee, FL
    Thanks for checking, Sam.

    Looks like Ferrparts may have it in stock... I'll give them a call in the morning.

    At least my fuse blocks are working perfectly. ;)
     
  6. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
    3,084
    SanFrancisco BayArea
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    1983 US 308 GTS QV
    Wow! I wonder what on earth would cause it to crack in the first place?

    Glad you caught it. Thanks to your dilligence and proficiency, your car is sorting out and becoming a trustworthy steed.
     
    thorn likes this.
  7. thorn

    thorn F1 Rookie
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    Aug 7, 2012
    3,322
    Tallahassee, FL
    I've faced some challenges and hell-annoying moments when trying to get this car fully up to par, but this incident... yeah. I can't even sort through all the emotions.
    • Blinding hatred for whomever did this
    • Trying not to physically throw up thinking about the cost
    • Feeling literally blessed by God that on a whim I decided last week "you know, I've got it on stands replacing that oil gasket... I might as well tackle the belts, instead of waiting until January."
    Normally I'd be reaching for some bourbon at this point, but lately I'm giving sobriety a shot.
     
    JV's89 likes this.
  8. obertRo

    obertRo Formula Junior
    Owner

    Dec 20, 2014
    342
    Holland, Michigan
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    Robert
    Whoa! So glad it didn't break while you were driving!!
     
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  9. 308 milano

    308 milano F1 Veteran

    Jan 15, 2007
    5,257
    Montana
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    Kim
    Man, that is one ugly weld. Glad you caught it in time .
     
    thorn likes this.
  10. miked

    miked Formula Junior

    Feb 7, 2001
    823
    Cincinnati, Ohio
    That was my first thought. More often than not aluminum castings like that are filled with small voids and need an expert welder if there is any hope of success. That was not done by an expert or even mildly qualified welder. No doubt it was done shortly before before the car went up for sale at some point in it's life.
     
  11. ferrariowner

    ferrariowner Formula 3

    Feb 21, 2014
    1,109
    Mansfield, TX
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    Ron
    I don't know what that part costs. But its less than an engine rebuild! I wouldn't even consider repairing it given its critical nature.
     
  12. obertRo

    obertRo Formula Junior
    Owner

    Dec 20, 2014
    342
    Holland, Michigan
    Full Name:
    Robert
    Thorn, while you're in there, consider changing the bearings on your Cam Drive Pulleys if they haven't been done in a while.
    Check out my Facebook thread in "Ferrari 308" group to see mine...
    Cheers,
    Robert
     

    Attached Files:

  13. Dr Tommy Cosgrove

    Dr Tommy Cosgrove Three Time F1 World Champ
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    May 4, 2001
    35,338
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    Un ****ing believable
     
  14. thorn

    thorn F1 Rookie
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    Aug 7, 2012
    3,322
    Tallahassee, FL
    It looks like it's a bit hard to find, but I'm seeing web prices in the $140-175 range (assuming a vendor has it in stock). I can't believe this crap bandage solution was even considered. Even if NLA... park the car and start searching scrap yards. At least your own car wouldn't be headed to one.

    I'd bet those bearings definitely could use some love... but I'm already so over-budget on this round of maintenance. What started as "change the oil pan gasket" has turned into....

    - Also change gear pan gasket ($)
    - Which means 15 qts of fluid ($$) and a filter ($)
    - And another 2-3 gallons of coolant ($)
    - Plus the timing belts and bearings ($$$)
    - Might as well replace accessory belts too ($)
    - Oh, look... the CV joint is leaking, so let's replace that seal ($)
    - Yay, the axle was so tight on the CV joint that the gear puller cracked the CV joint in half ($$)
    - And the flange got mangled, let's find a new one ($)
    - And some idiot welded that bracket that fell apart ($$$)

    At least I already had spray paint and tape. That axle shaft looks GREAT now. ;)

    And as much as I dislike Facebook, I decided a Ferrari 308 group is worth logging in for. I'll be checking out your thread soon and figure out those bearings. :)
     
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  15. tomberlin

    tomberlin Formula Junior
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    Apr 9, 2005
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    tom berlin
    Have you tried GT Car Parts for a used one? They have been quite helpful in the past.
     
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  16. thorn

    thorn F1 Rookie
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    Aug 7, 2012
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    Cool, I've give them a look too. Thanks :)
     
  17. obertRo

    obertRo Formula Junior
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    Dec 20, 2014
    342
    Holland, Michigan
    Full Name:
    Robert
    Yes, the bearings run 70 pounds each at Superformance (Ferrari part #121274 for my QV. Part #35 on the diagram). But if yours are old it's false economy not to change them. Especially considering you have everything all apart already. Your choice, of course! Best of luck.
    Robert Image Unavailable, Please Login
     
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  18. samsaprunoff

    samsaprunoff F1 Rookie
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    Jun 8, 2004
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    Sam Saprunoff
    Good day Thorn,

    You are most welcome and I am glad that the blocks are holding their own :)

    As mentioned, try GT Car parts in Arizona, but also Eurospares in the UK. If for some reason you simply cannot find a replacement in a timely manner, then you could laser-cut a replacement for a reasonable cost. The bracket is not overly complicated and so CAD'ing up the bracket would not take very long (20 minutes perhaps)... and then you can laser-cut or CNC mill it for reasonable $. No doubt that laser or CNC cutting a replacement will be more money, but not dramatically more. As I mentioned it is an option if a replacement cannot be found.

    Cheers,

    Sam
     
  19. Pero

    Pero Formula Junior
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    Apr 22, 2011
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    Peter R

    This?

    https://www.ebay.com/itm/FERRARI-308-MONDIAL-BELT-TENSIONER-TIMING-IDLER-BRACKET-105200-GTS-GTB-GT4-DINO/382289917006?epid=821231512&hash=item590241344e:g:vmUAAOSw44BYi9M-&vxp=mtr
    Peter
     
  20. Andy 308GTB

    Andy 308GTB F1 Rookie
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    Jun 2, 2004
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    Andy M
  21. thorn

    thorn F1 Rookie
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    Aug 7, 2012
    3,322
    Tallahassee, FL
    Thanks for the shopping links - found what I needed at FerrParts, and the box is on the way. :)
     
  22. FrannyB

    FrannyB Formula Junior

    May 20, 2014
    293
    Arvada, CO
    It will feel great installing that new part... I feel for you... I hate it when you find some rigged part like that. It's just lazy. You had trouble with the CVs too? Just crazy how tight they can be...

    It will be awesome when you get it done :)

    Franny
     
  23. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,214
    Black Forest Germany
    Full Name:
    Martin N.
    Hi Andy,

    but this is the part for your earlier cars. thorn needs the QV-part. It surprises me, that this improved and reinforced design broke at all.

    P.S.: slowly I begin feeling 'at home' again here. Had some problems getting used to the new design :)

    P.S2.: thorn, you are a lucky man.

    Best from Germany
    Martin
     
  24. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    12,661
    San Carlos, CA
    Full Name:
    Mitchell Le
    I have a welded one on mine. It is running strong. This is can acceptable repair, IF done well.

    The Hill Eng one looks reasonable enough.
     
  25. thorn

    thorn F1 Rookie
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    Aug 7, 2012
    3,322
    Tallahassee, FL
    Tight was an understatement... if it wasn't obvious, one would have thought the gear and axle was 1 single piece of metal. It took a bizarre amount of force to get the gear off... so much, that from the position I was standing (and cursing, and straining like hell) I couldn't see that it was actually the flange that was bending, and not the gear moving up the shaft. But when I heard that "pop" - yeah, heartsinking feeling. I was probably pale under all that axle grease.

    Thankfully the Porsche 930 uses the same parts. So $80 for the joint and flange, instead of $890 for the whole CV/axle assembly. It's in the mail, too.

    I was hoping I'd be back on the road by the holiday, but with a bit of luck it won't be too long after that. Can't wait to drive it again in this cool cool weather. :)
     
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