boxer on a dyno | FerrariChat

boxer on a dyno

Discussion in 'Boxers/TR/M' started by Newman, Oct 27, 2007.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,448
    Canada
    Full Name:
    Newman
    No I havent done it yet but today I plan to if the weather continues to hold out, im able to squeeze it in around 2pm but if it rains Ill take my harley truck down and see what she lays down instead.

    My biggest concern is the ratios of the gearbox and the outcome because of it. Normally a car makes its pulls in 4th which is 1:1, most ferraris arent 1:1 in any gear so how can I correct for this? 4th is 1:1.200, 5th is 1:0.913


    P.
     
  2. mk e

    mk e F1 World Champ

    Oct 31, 2003
    13,736
    The twilight zone
    Full Name:
    Help me get this thing finished! https://gofund.me/39def36c

    No worries. You will be measuring the HP at the wheels, so it will be a correct reading regardless of the gear you use. hp= torque x rpm/5252. In a high gear you have low torque but high rpm and in a low gear you have high torque but low rpm, exactly proportional to the gear you select.....there is no way to cheat or fool the dyno with gear selection

    The magic of 1:1 on a us car is the output shaft locks to the input shaft eliminating the input shaft to countershaft and counter shaft to optput shaft gear losses....so you get a number that is a few % higher. In the ferrari trans, you alway go though 1 gear set so the output will be very close regarless of which gear you select. They still say go as close to 1:1 though because because gear losses are minimized when the 2 gears are as close as possible to the same size, but it doesn't make a very big difference on any car I've ever seen run.

    A bigger factor is the mixture and timing. If you have plenty of timing and a rich mixture, you should see higher numbers the lower gears than the higher ones and if you are a bit lean with modest timing the high gears will look better.

    Have fun!

    What brand dyno will you be using?
     
  3. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,448
    Canada
    Full Name:
    Newman
    thanks thats good news, its a dynojet built in the floor. Im considering heading down shortly.
     
  4. ferraripete

    ferraripete F1 World Champ

    i hope it makes more power than 270 hp at the rear wheel.
     
  5. wlanast

    wlanast Formula 3
    Owner

    Jan 9, 2007
    1,178
    Santa Ana,California
    Full Name:
    William
    Very curious to hear your results. You may know this, I heard that recent calibration of the dyno is important to get a true reading.
     
  6. GaryReed

    GaryReed F1 Rookie

    Feb 9, 2002
    3,127
    Seattle
    Full Name:
    Gary
    Hi Pete,

    Was that your Boxer's dyno results?

    I was disappointed in my dyno run a few years ago too.
    http://www.youtube.com/watch?v=jJKpH63nd94

    261HP / 284 torque.

    The shop has since installed a brand new dyno, so I will probably
    do another run this spring after my major service (timing belts, etc.) is completed this winter. Plus I'm installing a different exhaust system too.

    We'll see if the new dialed in cam timing/valve adjust and exhaust make a difference.
     
  7. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,448
    Canada
    Full Name:
    Newman
    #7 Newman, Oct 27, 2007
    Last edited by a moderator: Sep 7, 2017
    ok, it was an interesting afternoon. The place i went to is around an hour away and just as I was almost there I could smell the wonderful electrical plastic burning smell. I was concerned and I have no means of putting the fire out if one should happen. I put the car on the rollers and tried to make a pull, what a slug could barely hit 5K and the one bank was pegged on lean. I lifted the right side air box off the CIS distributor and pressed the air door down, made no difference meaning no fuel on the right bank. I grabbed the center fuel pump fuse block and it fell apart melted in my hand and of course the car died then and there. I jumped the wires eliminating the fuses all together and made another pull. 268HP at the wheels, im happy with that and heres why, first I know the car isnt running 100% as of a month ago. Ive never once checked timing or advance since buying the car, the car needs injectors (original) and the banks need to be balanced again because I have a stumble like I had when I first got the car which the balance fixed. Something has changed but I havent looked into it due to time. If we use 15% as a typical loss we arrive at 308HP flywheel, 18% gives me 317HP. Im not sure of the % loss on these cars so its a guess unless someone has done it both ways on a boxer. Can I fing 20HP in there? Yes I can by going through the car and experimenting on the dyno with timing after the fuel system is sorted. So ferraris spec is 340HP, same as the carbed car in stock trim, I dont think theres much difference carbed to injected in peak numbers. Im thinking about cams now, wondering if the cams were for CIS requirments only or to help with smog testing combinded with the injection cleaning it up. I may get my hands on a set of 365BB cams and give them a whirl while retaining the CIS to see. Ive heard stories of why the cams are what they are but I doubt many people have tried a cam swap since its a pain and not cheap so who knows for sure. Ill find out though.
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
     
  8. ferraripete

    ferraripete F1 World Champ

    Gary,

    yes, i dyno jetted out @ 270hp about 5 years ago. i was also sad at the result and was actually a bit ashamed as it was done at a nascar shop and they were all looking for big numbers.

    now, my numbers came in at approx 20% driveline loss from the starting figure of 340 hp. i was close to the 18% rule of thumb but was told to consider that on a dyno jet "barrel" style dyno...there is additional loss at the tires if they are not in good or "gumball" condition. TRX's are NOT ideal tires for a dyno jet.

    i have seen this first hand when testing my race motorcycles. the dyno tuner always told me to bring fairly fresh tires on the bikes as that would tell a better and truer tale.

    just a thought.

    pcb
     
  9. MS250

    MS250 Two Time F1 World Champ
    Lifetime Rossa

    Dec 10, 2003
    26,574
    Full Name:
    Avvocato
    Paul,

    Where did you go ? I wouldnt mind going myself and see whats going on for my cars.

    How much ?

    Thanks.
     
  10. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,448
    Canada
    Full Name:
    Newman
    Ill think it over and maybe tell you if you're nice to me :), as for cost mine was free but im special. You would pay, most likely $75-$100.
     
  11. mk e

    mk e F1 World Champ

    Oct 31, 2003
    13,736
    The twilight zone
    Full Name:
    Help me get this thing finished! https://gofund.me/39def36c
    Paul,
    Is the timing adjustable on your car? When the 308s got CIS, they got digiplex ignition with no adjustments possible.

    Your number in probably a touch low with tuning as you say....but ferrari's number is probably a touch high too :)

    Over-all, the graph looks nice, the A/F looks pretty good too.

    I think your right to be thinking cams. I don't know the boxer numbers, but on the 308s, the emissions 2V cams are something like 20 degrees less duration and .060 less lift than the early cam and are about exactly the same as the QV cams.....and they work pretty well with a little 29mm valve, but with a big 42mm valve, the valve never opens enough for the valve circumference flow area to even equal the seat flow area, so the intake valve is in the way and restricting flow always.

    I’d bet that if you drop in the early cams you’ll pick up 20hp….but your ideal will be pretty poor until you do the EFI conversion and pick up another 10-20 hp. I’m thinking 311rwhp when you’re all done, let the wagering begin :)
     
  12. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,448
    Canada
    Full Name:
    Newman
    The timing is adjustable just like a carbed 308, the dinoplex is a module and limiter only, its a turd first and foremost though. I have the MSD 6A now, the distributor has mechanical weights that apparently stick but I cant remember ever checking mine. I know the CIS is out of whack too, Ill probably balance it again this week and do another pull in a week or 2 to compare. You'll notice the power drops off at 5500rpm but the AFR doesnt so we have a breathing problem not a fuel supply shortage. Is it cams choking it out? CIS plumbing or intake and T-body? Ill start with cams but dont want to regrind mine and find it was a mistake so ill poke around for choices.
     
  13. MS250

    MS250 Two Time F1 World Champ
    Lifetime Rossa

    Dec 10, 2003
    26,574
    Full Name:
    Avvocato
    its not that i need it...cause i know for sure the tr is pulling 390hp;), and the plastic is 250hp;) ...it was just to get it in writing :D:D

    BTW : Nobody has ever been nicer to you around here more than me you putz :D
     
  14. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,448
    Canada
    Full Name:
    Newman
    I doubt it and I doubt it, especially the plastic 308, its US spec remember and has a pile of distributors that dont work together, pistons are over-rated and the cams are mild even if not stock. A drysump with race cams and dyno headers is what it takes to belt out 255hp on a 308.
     
  15. mk e

    mk e F1 World Champ

    Oct 31, 2003
    13,736
    The twilight zone
    Full Name:
    Help me get this thing finished! https://gofund.me/39def36c
    You can make any graph you want in excel ;)
     
  16. MS250

    MS250 Two Time F1 World Champ
    Lifetime Rossa

    Dec 10, 2003
    26,574
    Full Name:
    Avvocato
    its all hear say until we do the test. Would like to find out though...but since you wont tell me where, i guess you'll never know :)

    ROLMAO !!! Thats true !
     
  17. mk e

    mk e F1 World Champ

    Oct 31, 2003
    13,736
    The twilight zone
    Full Name:
    Help me get this thing finished! https://gofund.me/39def36c
    Paul,
    Do you have the specs your cam and the 365? Lift and duration at .050" lift is best, but I can work with whateven duration number you have. If I assume your heads flow about what the 2v 308s do (unless you know flow numbers), I can plug it into the simulator software I have and see what the computer thinks will happen.
     
  18. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,448
    Canada
    Full Name:
    Newman
    The flow might be a guess since the exhaust port is unique to the boxer engine and not too great due to valve angle and the height of the port. This is one area it needs attention, the intake flows better than the daytona and the exhaust not as good. I guess we can use a 308. The only cam specs I have handy as in right on my lap are valve opening events not lift, they're as follows,

    int opens BTDC 12 deg
    intake closes ABDC 52 deg
    exh opens BBDC 54 deg
    exh closes ATDC 10 deg

    thats for my car, ill dig for the other specs if someone doesnt beat me to it.

    P.
     
  19. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,448
    Canada
    Full Name:
    Newman
    365BB cam specs are as follows,

    int valve diameter 42.5mm exh 36.8mm
    int lift 9.26mm, 8.64 exhaust
    exh closes 26 deg ATDC
    overlap 66 deg


    thats all i have at the moment, for reference the daytonas overlap is 83 degrees.

    the 365 cam above will make a huge difference in the mid to top end power as well as increase peak numbers since it wouldnt fall on its face at 5500rpm. The prototype boxer engine made 380hp at 7700rpm the street version 344hp at 7200 rpm as per an owners manual.
     
  20. mk e

    mk e F1 World Champ

    Oct 31, 2003
    13,736
    The twilight zone
    Full Name:
    Help me get this thing finished! https://gofund.me/39def36c
    Ok, those are the same cams as early and late 308 the best I can tell.

    There is always a little fudging to figure out what style to call the intake and exhaust, but I get

    now....340 at 5700
    with cams 360 at 6000
    with an ITB set-up 414 at 6500....which seems optimistic with stock heads, but says freeing up the intake is agood think.

    Now that you have a baseline, I could go back in an limit the intake flow unless I get the hp to match the dyno run. I didn't do that just yet based on your feeling that tuning might bring you the missing 20.
     
  21. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,448
    Canada
    Full Name:
    Newman
    What are your thoughts on the 365 cams with the CIS? Its the WUR having a fit with the vacuum change im worried about. The intake portion of the heads are better than the daytona, the exhaust port has a tight turn and the headers suck mainly on the back 6 cylinders.
     
  22. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,448
    Canada
    Full Name:
    Newman
    If i came up with the safe maximum cam spec to keep the CIS happy I could have the cams made to my specs by WEB rather than buy and try the 365's but then again i could always sell them if they didnt cut it. I need to find the specs for the 3 boxer models camshafts. Its interesting to see the ITB's made the peak jump so much but what about torque. My torque curve is pretty flat and strong with the long runners and plenums.
     
  23. mk e

    mk e F1 World Champ

    Oct 31, 2003
    13,736
    The twilight zone
    Full Name:
    Help me get this thing finished! https://gofund.me/39def36c
    I think you are going to have trouble with idle...a lot of trouble and you'll end up cranking the idle sped up to about 1500 rpm. I'm pretty sure that ferrari and bosche spent a lot of time trying to set up the system back in the day and if they could have run more cam they would have rather than go to 4v heads. As I mentioned earlier, the 4v cams are exactly the same as the cis 2v cams..so it seems like they came to the conclusion that they were stuck with that cam grind and they had to deal with it.

    One thing I noticed on the flow bench testing the QV stuff was that everything was matched pretty well one the CIS was out of the way. The manifold became the restriction instantly once the head was touched. The other thing is that typical of race engine up through the 70 and I guess even into the 80s, the exhaust flow was way to high proportionally to the intake and the exhaust port itself was about 50% bigger than I would like to see it. The boxster’s “bad” exhaust port may not be a problem at all for you.

    Last, next time you go to the dyno, start the pull at 1000 to 1500. Speed shops like to start the pulls up at 50% of redline which is above where most people do most of there driving. I think they do it because a lot of hotrod stuff makes more top end but messes up the bottom end and they don’t want anyone to know, but that is where you spend 99% of your time so it good to know what’s going on down there particularly if you will be increasing cam duration.
     
  24. mk e

    mk e F1 World Champ

    Oct 31, 2003
    13,736
    The twilight zone
    Full Name:
    Help me get this thing finished! https://gofund.me/39def36c
    #24 mk e, Oct 27, 2007
    Last edited by a moderator: Sep 7, 2017
    Here's what I got for stock and then 365 cams with ITB. The torque cure is definately flatter on the stock engine, at least the way I set the model up. I computer tends to have more trouble getting the lower rpm stuff right, like the sharp turn in the in the touque at 2000 rpm on both graphs and the torque dip in the ITB graph at 3000 I don't believe are real. Both graphs should be smoother than the computer says.
    Image Unavailable, Please Login
    Image Unavailable, Please Login
     
  25. Rock

    Rock Formula 3

    Nov 9, 2003
    1,652
    Toronto, Canada
    Full Name:
    Rocco
    Paul, a 512bbi runs 14.1 seconds in the 400m(basically the quarter). The car is 3400 pounds, those numbers make sense. A carb bb may make 340 hp (din euro rating).
     

Share This Page