Can someone please help me understand brake upgrades.. | FerrariChat

Can someone please help me understand brake upgrades..

Discussion in 'Technical Q&A' started by James-NZ, Dec 13, 2009.

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  1. James-NZ

    James-NZ F1 Veteran

    Jun 26, 2007
    5,822
    Hamilton, NewZealand
    Full Name:
    James
    I have been following a few threads on brake upgrades and I have raised a few questions in my mind that I hope someone here can help me understand.

    I notice when people talk about upgrading brakes they normally talk about increasing the size of the rotor, i.e, bigger brakes=better brakes but I dont think its that simple.

    Correct me if I am wrong but is it not more swept area and clamping pressure that will make a brake more effective? Cooling is also an issue but lets keep this simple so I don't get lost :)o)

    I can see how a bigger rotor gives more area of disk but I'm sure this is not the most efficient way, when I look at the new CCB's fitted to modern performance cars they are not only large in circumference but they also have a wide area of contact that the disc pad runs against, also they run huge calipers with 6 or 8 pots, I can only imigane the size of the pad to be considerably larger than the pads in my 355. This leads me to believe that simply bigger rotors is not going to equal better brakes, an upgrade will have to include rotors that run a larger pad and and therefore have a larger swept area, also there is clamping pressure to consider...

    Can someone help me understand what makes great brakes? And what advantage is to be gained by an increase in rotor circumference?

    Sorry if this question is relatively elementary but it is a topic that I have always wondered about...
     
  2. 412fan

    412fan Karting

    Aug 1, 2005
    150
    Northern Plains
    One thing a larger diameter rotor will help is heat dissipation. Even if all things else are kept the same, a larger rotor will allow longer time between heat inputs for a given segment of rotor (i.e. longer time to radiate and convect away heat).
     
  3. greg328

    greg328 F1 Rookie

    Nov 17, 2003
    4,209
    Austin, TX USA
    Full Name:
    Greg
    larger rotors and calipers provide a longer, stronger lever, to provide stronger stopping power.
    I's all about leverage-and greater cooling.

    Greg
     
  4. Skidkid

    Skidkid F1 Veteran
    Owner Rossa Subscribed

    Aug 25, 2005
    9,629
    Campbell, CA
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    John Zornes
    Just for the record, at the same pad size larger diameter rotors have more swept area. For example a 10" rotor with 2" wide swept area = 112 sq in per revolution; a 12" rotor with 2" swept = 138 sq in. That is 23% more area.

    The reason for CCM brakes is unsprung weight and less fade. It isn't because they are larger diameter.
     
  5. Mitch Alsup

    Mitch Alsup F1 Veteran

    Nov 4, 2003
    9,741
    What everyone needs to know about modern Ferrari Brakes:

    1: Ferrari brakes are capable of applying enough clamping force on the rotors to lock up any of the tires you can fit to the hubs. You cannot use any more clamping force than this. ABS systems intervene in the lockup process to take over when more is too much. Modern Ferrari brakes can slow the cars from absolute top speed without fade half a dozen times (I'm talking 180->0 decelerations}. (Any real sports car will have brakes this capable)

    2: Bigger rotors are for dealing with heat. First, a more massive rotor will heat up slower simply because it has more mass. Secondly, a more massive rotor is likely to have more surface area where heat may be transmitted to the air and cool faster. Second, the larger radius of clamping will make it easier to lock up the tire. The bigger pad will make it easier to lock up a tire. This results in a lighter touch being used to slow the vehicle. Some drivers like this lighter feel, but for the most part one can adjust the brake boost to perform the same task.

    3: Another way, possibly the best way, to deal with heat is to apply more air. The challenge parts can be adapted to stock parts.

    4: If you are not taking the car to the track you need do nothing. There is nothing one can do on the back roads to heat up the brakes like track work. After a stint in the midst of Texas summers we can roast hot dogs by holding them between the spokes of the wheels as the rotors cool even after the cool down lap.

    5: If you are taking the car to the track and stick with street tires, the only thing you need to do is get fade resistant pads (like Ferrodo DS2500 or such). I have run 72 minute stints in my F355 in the midst of Texas summers at 103dF with DR2500 and fresh fluid lapping within 2 seconds of the track record (3000 pound 400 HP cars on street tires).

    6: When you start using r-compounds or even slicks you get into the arena where you must choose braking performance or rotor life. {Hint: choose brake performance} The very first thing you should do is add more air cooling, if this does not solve the problem then go to bigger rotors with new calipers,....

    7: Big rotors and big calipers for road cars is pure bling. If yo have the money and don't want it burning a hole in you pocket any longer, you should consider spending that money on driving lessons and track day long before you even think about spending the money on brakes.
     
  6. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,856
    NoNJ/Jupiter FL
    Full Name:
    Steve W.
    +1 --> Mitch!! He's right on the money. For street use, even what we would call "spirited" driving, stock brakes are fine. Upgrade the pads if you think you need more "bite" in your brakes, use fresh fluid, bleed the brakes and consider stainless braided brake lines. Otherwise, bigger brakes buy you nothing in terms of street performance.

    On the track, different story. But on the track, you are fighting heat buildup. Bigger calipers, pads and rotors create less heat and disapate heat better. But you may get more out of installing cooling ducts than going to bigger brakes right away, and more cost effectively.

    Last, I agree re: driving lessons. Learning to use the brakes properly on the track is a big part of driving better and faster.
     
  7. James-NZ

    James-NZ F1 Veteran

    Jun 26, 2007
    5,822
    Hamilton, NewZealand
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    James
    Thanks everyone.

    Very informative post Mitch, I am not looking to upgrade my brakes, I was just interested in learning about brakes.

    When I was racing (in a corolla) I mainly did hill climbs and small track events and the best upgrade I did to the braking system was cooling ducts..it was the finishing touch to race pads and fluid. I then changed to larger rotors and calipers and noticed I couldn't brake as hard as it would just lock a wheel. Took a while for me to adjust but in the end I was braking at the same markers and not gaining anything, guess tyres were my weak link...
     
  8. Skidkid

    Skidkid F1 Veteran
    Owner Rossa Subscribed

    Aug 25, 2005
    9,629
    Campbell, CA
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    John Zornes
    Part two is true but part one not so much. They do not create less heat they simply distribute the heat over a larger mass so the absolute temperature is lower. Same amount of energy is disipated.
     
  9. chrismorse

    chrismorse Formula 3

    Feb 16, 2004
    2,150
    way north california
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    chris morse
    #9 chrismorse, Dec 14, 2009
    Last edited by a moderator: Sep 7, 2017
    Hi James,

    Basically, brakes turn speed into heat.

    Going further, larger diameter rotors offer more mass to heat more slowly, greater surface area to dissipate that heat and probably better/more efficient vanes to pump more heat out, (curved rather than radial vanes).

    For sure, use better pads, (higher coefficient of friction & greater heat resistance).

    Getting back to the speed is heat idea, as others have said, vent more air to get rid of the heat.

    Use better, (more heat resistant) brake fluid & change it anually or more frequently if you track a lot and really get the brakes hot.

    Now, if track pads, better fluid, ducting, stainless lines and fresh fluid are not getting the job done - ie, you are getting soft pedal, (boiling fluid), or hard pedal with no significant retardation, (pad fade), THEN it is time to use a larger rotor to get better heat dissipation. Bigger pads or more pressure aren't gong to do squat,you got to get rid of the heat.

    If i can back up a minute, if you track the car and find that the pads and or rotors are wearing out in a few track events, then you need bigger better brakes. It is my experience that using brakes at their highest practacal temperature is going to eat pads and or rotors.

    For my 308, i skiped the brembo big brake kit, because of the F/R imballance, (in fact, my very first post was, how do you improve the rear 308 brakes). I surveyed every model specific thread and noticed complaints that the stock brakes weren't up to tracking, u to and including the F-40!!!

    I happened on a set of F-50 rotors and calipers, 355x32 mm and 40-44 mm 4 pot calipers for $700, (ok, i sniped a guy for the deal :), then sought Girodisc's help in finding used real calipers, including parking brake calipers, building hats and caliper mounting brackets. Martin helped me through the math and hardware and i have a front brake set up that is lighter than stock, (though, with probably more rotational inertia) and a slightly heavier rear set up. I could probably do a faster lap time if i reduced the mass of the rotor.

    So, the result is that, on track days, i have linear, almost non wearing, killer brakes.

    To back track a bit more, one of my main objectives in doing the "big brake upgrade" was to lighten up the pedal pressure a bit, Improve brake controll, via more "Leverage". We 308 guys do not have abs or Electronic brake distribution, so we need all the help we can get, even if we are down a 150 or so on HP.

    I believe bigger diameter rotors leads directly to better leverage and hence controll at the limit of adhesion. Similarly, if you are really leaning on the pedal, possibly having things flex, reducing the effort and component diflection, (calipers, hoses, pads, brackets), you gotta be gaining in linear controll, by increasing the hydraulic leverage, (bigger pistons) and lowering the diflection.

    Sorry for the rant, :)

    One of the most critical issues with big brake upgrades is that most only address the front, where most of the braking takes place - BUT MINIMUM, consistent braking is not achieved if you are letting thebacks coast, doing little work. Cranking up the pad coefficinet of friction si not necessarily linearly related to the front, so there is a lot of fiddling to get it right.

    You can fine tune the brakes with an adjustable proportioning valve and bypassing the stock prop valve. This would be an improvement for the Brembo big brake kit for the 308.

    Going further, i don't know how the electronic wizidary needs "tuning with a better brake set up.

    This Front/Rear brake proportioning issue is critical for a balanced, controllable, even wearing system. It is a job for some professional help. Martin at Girodisc was there 100%, and no, i unfortunately do not own stock in Girodisc :)

    HTH,
    chris









    Can someone help me understand what makes great brakes? And what advantage is to be gained by an increase in rotor circumference?

    Sorry if this question is relatively elementary but it is a topic that I have always wondered about...[/QUOTE]
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  10. James-NZ

    James-NZ F1 Veteran

    Jun 26, 2007
    5,822
    Hamilton, NewZealand
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    James
    [/QUOTE]

    Chris, thank you for taking the time to post that, I must admit I like the way large brakes look and yours look excellent!!

    What is the rating to look for with brake fluid? I have heard DOT 5.1 and from memory I was using a redline race fluid in the race car but I do not know what the DOT rating was.

    I enjoy learning!! :)
     
  11. CliffBeer

    CliffBeer Formula 3

    Apr 3, 2005
    2,198
    Seattle, Washington
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    Cliff
    Chris is right on the money regarding the utility of a proportioning valve in obtaining optimal performance. Street use doesn't require a proportioning valve - as was said above, Ferraris have lots of stopping power and reasonable static bias front/rear as-is. For track work a dynamic proportioning valve (cockpit adjustable) is essential. And, be aware, the optimal front/rear bias changes depending on a variety of factors that can change during the course of the day - in rain the optimal bias will change because of less weight transfer to the front during wet braking than dry for example.

    One or two points which haven't been mentioned yet:

    1. Larger pads and rotors do a better job of transferring the heat into the rotor because there's a larger "contact patch" through which the heat passes from the pad face into the rotor. So, larger rotors are helpful not just because they are a larger heat sink.

    2. Greater swept area (again, larger pads and rotors) allows for more controlled modulation of the braking force. In other words, it's easier to modulate the pressure more precisely so as to achieve maximum braking force just short of locking up the rotors. It's not about being able to apply more pressure, rather how precisely it can be applied.
     

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