Cats blown out on a 355 | FerrariChat

Cats blown out on a 355

Discussion in 'Technical Q&A' started by B.Ratcliff, Jan 11, 2005.

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  1. B.Ratcliff

    B.Ratcliff Formula 3
    Owner

    Sep 23, 2004
    1,023
    Dallas, TX
    Full Name:
    B. Ratcliff
    I recently bought a 98 355. the check engine light came on so here I go to the Ferrari dealer.
    Both cats were totally blown out, I mean no material. Is this normal or does this happen? The dealer is trying to tell me they cant be replaced under factory emissions warranty(which doesnt expire for 1 1/2 more yrs) because they say this doesnt happen and someone probably hollowed them out. They think this because quote "where did the material go". This leads me to the next question, is the cat material in the muffler? If so, shouldnt they replace both cats and the muffler under warranty or is that stretching it?

    Q1) Do cats fail and blow out all the material?

    Q2) If so, does it ever clog the material in the muffler?

    Q3) Does Ferrari replace the blown cats under warranty.

    Q4) Does Ferrari replace the muffler under warranty if the warrantied cats clogged it with material.

    I would appreciate any help on this.
     
  2. ernie

    ernie Two Time F1 World Champ
    Lifetime Rossa Owner

    Nov 19, 2001
    22,614
    The Brickyard
    Full Name:
    The Bad Guy
    No. Someone hollowed them out, most likely the previous owner. Yes the cats can go bad and bits of the material can get into the muffler, but not the whole thing.


    You will here a rattle in the muffler, like there are rocks in it, but it will not completely clog the muffler. It will clog the opening to the muffler, and hinder the exhaust flow.

    If the muffler was bone stock and never touched, they have to under the emissions law. However it is like getting a rock to fart.

    That I don't know, but I wouldn't bet on it.

    In a nut shell, your gonna have to pay the piper on this one.
     
  3. jratcliff

    jratcliff Formula 3

    Sep 7, 2004
    1,024
    Texas
    Brian,
    How long did you drive it before the check engine lights came on? If someone removed the material in the cats I would think the check engine light would come on once the sensors didn't see the right temperature.

    John
     
  4. rexrcr

    rexrcr Formula 3
    Rossa Subscribed

    Nov 27, 2002
    1,578
    Kalamazoo, MI
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    Rob Schermerhorn
    I agree with ernie. The F355 catalysts have a different matrix contruction that is much more robust. Cannot easily be gutted like the 348 and older ones that were quite fragile and would begin to core shift after just a few hundred race miles.

    Someone must have gone to great effort to gut those.

    The dealer's explanation sounds quite plausable (FWIW with an internet inspection without photos).

    Best regards,

    Rob
     
  5. cinquevalvole

    cinquevalvole Formula 3

    Feb 6, 2004
    1,161
    Germany, Bayern
    #5 cinquevalvole, Jan 11, 2005
    Last edited by a moderator: Sep 7, 2017
  6. brian.s

    brian.s F1 Rookie
    Professional Ferrari Technician

    Nov 3, 2003
    3,809
    Midwest
    Full Name:
    Brian
    Brian:
    Norwoods may have an aftermarket high flow cat for that, cheapest way IMO. In IN the car must have emmisions intact if sold by a registered dealer, individuals are exempt, go figure? The check engine lights are often triggered when people have installed test pipes, see threads about this.

    Brian.
     
  7. richard_wallace

    richard_wallace Formula 3

    Feb 6, 2004
    1,957
    Cincinnati, Ohio
    Full Name:
    Richard Wallace

    How did that Cat filler fit into that little car - when it shot out it must have been like having a baby :)

    ohhh that is a model... I see ;)

    Out of all seriousness - when my right cat went out on my 355 Spider (95) - I did drive it for a while before I had it replaced (and both) - I would say that 90% of the material was out of it - I had both right and left (which was still good) - It was heavy and packed with the stuff. The right one - once we got it off the car - we tipped it / shook it - and about 2 small clumps and a hand full of powdering glisten stuff came out - and that baby was empty - meaning hollow. 1995 355's may have been a little different material/standards - so them being almost hollow could be possible.
     
  8. rexrcr

    rexrcr Formula 3
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    Nov 27, 2002
    1,578
    Kalamazoo, MI
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    That to me is the old fragile matrix of the 348. Perhaps other parts of the world changed to the more robust matrix at different times. One cannot punch a screw driver into a 355 or later catylist.

    Hmmm.
     
  9. rexrcr

    rexrcr Formula 3
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    Nov 27, 2002
    1,578
    Kalamazoo, MI
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    Rob Schermerhorn
    This may be it. 1996 is the first year for OBD II in the US and the tough catylist material.

    Rob
     
  10. rcallahan

    rcallahan F1 Rookie
    Owner

    Jul 15, 2002
    3,307
    Santa Barbara
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    Bob Callahan
    My cat on the left hand side went out. It sounds like marbles. Auto Gallery replaced it under emissions warenty.

    Bob
     
  11. Ken

    Ken F1 World Champ

    Oct 19, 2001
    16,078
    Arlington Heights IL
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    Kenneth

    This was what I was going to post: it is illegal to tamper with emissions devices. I *thought* this applied to everyone. If you can prove the PO did this, you might get a lawyer to send him a letter to that effect and get him to foot the bill. He may say go scratch, but it may be worth a try.

    Ken
     
  12. B.Ratcliff

    B.Ratcliff Formula 3
    Owner

    Sep 23, 2004
    1,023
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    B. Ratcliff
    Thanks for all the info. Your giving me leverage with the Dealer. As mentioned the car is still in factory emissions warranty.

    What a Cr*ppy design, I am surprised Ferrari didnt catch/fix this problem before the end of production in ,99 of the 355.
     
  13. spider348

    spider348 Formula 3

    Nov 3, 2003
    1,273
    MA
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    John
    If you are required to pay the bill there are less costly alternatives.
    The Hyper Flow cats are a work of art. A bit pricey at $1145.00 each for the 355 but less cost and a better cat than Ferrari OEM. Look at www.hyper-flow.com
    There are also reasonably priced cats at http://members.aol.com/SportsCarConvert/Ferrari.html
    Cost is $348.57 each for the 355. Not as pretty, cases are not polished, look closer to stock.
    No personal experience with either manufacturer. Several on this site have praised the Hyper Flow product. Have not heard anything regarding the Sports Car Convert catalytic converters.
    Good luck. John.
     
  14. 355flyer

    355flyer Formula Junior

    Nov 1, 2004
    338
    Gadsden, Alabama
    Full Name:
    Andy Entrekin
    Will the hyper-flows boost performance or not? Do you think that since they weigh 1/2 as much that they will really help on the strain to the headers?
     
  15. tonyyoshi

    tonyyoshi Formula Junior

    Jan 8, 2005
    308
    Hong Kong
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    Tony Brooker
    Di the hiflow CATS provide enough emissions protection to pass in somewhere like California? I'm worried if I replace my worn out old CATs with hiflow ones, the next emission test will fail.
     
  16. spider348

    spider348 Formula 3

    Nov 3, 2003
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    tonyyoshi, again I have no direct experience with either manufacturer, but both state they are California approved, CARB approved. In my opinion their products would be fine and pass emissions in CA. Others with actual experience can give you more accurate information. I have researched these sources because I am planning to replace my 348 cats with aftermarket. So any input from actual buyers of these products is appreciated. The Ferrarichat archives have a wealth of information regarding aftermarket cats.
     
  17. tonyyoshi

    tonyyoshi Formula Junior

    Jan 8, 2005
    308
    Hong Kong
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    Tony Brooker
    I've just ordered a set of 355 cats from Troy at Hyperflow. He's shipping em to me now, should be with me by early next week. I'll report back on how good they are/are not....

    Tony
     
  18. Dave_Car_Guy

    Dave_Car_Guy Karting

    Apr 24, 2004
    130
    Northern California
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    Dave
    #19 Dave_Car_Guy, Jan 14, 2005
    Last edited by a moderator: Sep 7, 2017
    I put the Hyperflow cats on my F355 and they pass Calif smog with flying colors. They also come with a certificate that tells any DMV office that they have been approved by the state. They also sound great and "feel" maybe slight more powerful (I also replaced the manifolds with Tubi).

    Here's a pic of the Hyperflow - it's got good build quality and looks good with the stainless steel Tubi manifolds.

    So son't worry about stringent emmissions standards - Hyperflow cuts it...
    Image Unavailable, Please Login
     
  19. Jam

    Jam Formula Junior

    Oct 4, 2004
    368
    Aus-Asia
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    Jam
    Hey Tony,

    You got those CATS yet, will be interesting to see if they will pass the MOT. I've got to have my new ones on before April.

    I was out your way today, good day for a burn!
     
  20. Robertr

    Robertr Rookie

    Nov 8, 2004
    4
    I bought a 99 with 4000 miles and within a week the check engine light came on and there was a rattle in the left cat. The dealer told me that there was a factory recall on the cats and replaced both of them for free.
     
  21. tonyyoshi

    tonyyoshi Formula Junior

    Jan 8, 2005
    308
    Hong Kong
    Full Name:
    Tony Brooker
    CATS should arrive today or tomorrow. Had a fantastic blast yesterday for a HKAA charity drive for the Tsunami victims. There were about 30 Ferraris, 12 Lotus Elises, a Masser MC12 and some other stuff too. Total of 250 vehicles. I ended up with 2 360cs, 1 360 modena and an F50. We ended up redlining it all the way round the island. Fantastic fun. Funnily enough, the F50 ran out of fuel and had to stop at a petrol station... did we wait for him? nah... stupid idiot. Least he could have done was fill up beforehand!
     
  22. Jam

    Jam Formula Junior

    Oct 4, 2004
    368
    Aus-Asia
    Full Name:
    Jam
    Oh! man! wish I had of seen that, or got invited along. Hope you guys raised some money for our southern neighbors. I was in Sai Kung eating Pizza.
    That MC12 would've looked good on the road, I saw it before x-mas at IMSS.
     
  23. tonyyoshi

    tonyyoshi Formula Junior

    Jan 8, 2005
    308
    Hong Kong
    Full Name:
    Tony Brooker
    CATs just arrived and getting fitted tomorrow. Car has to have a bunch of other stuff done as Italian Motors totally screwed it up last week. Massive vibrations coming thru the clutch and shifter at 3k+ rpm. Also, I told them to bleed the brakes and tune them, what did they do? shag them instead. Got about 2 inches of bloody travel now. Jeesh, if you want something done properly, make Ben stand over the mechanic (who's probably 18) and watch him all day. Those guys are USELESS. I think I could do a better job myself given the right equipment.
     
  24. Jam

    Jam Formula Junior

    Oct 4, 2004
    368
    Aus-Asia
    Full Name:
    Jam
    Couldn't agree more Tony, can be very frustrating at times. Out of curiosity what did Ben say about installing the Hyper-flows on your car. He told me he didn't think it was a good idea?
     

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