Cavis ignition wires | FerrariChat

Cavis ignition wires

Discussion in 'Vintage (thru 365 GTC4)' started by steve meltzer, Nov 10, 2011.

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  1. steve meltzer

    steve meltzer Formula 3

    Sep 18, 2004
    1,176
    with Enzo 8995
    Looking at a problem with the plug wires on my Daytona. Are the Cavis wires spiral or solid core? I tried to get a quick glance last nite and I thought they were solid core, but at least one source said they were spiral wound. thanx. steve
     
  2. Edward 96GTS

    Edward 96GTS F1 World Champ
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    Nov 1, 2003
    10,929
    Do you even have a choice w your suppliers?
     
  3. steve meltzer

    steve meltzer Formula 3

    Sep 18, 2004
    1,176
    with Enzo 8995
    These are apparently carbon core with some sort of metal shielding. I guess the shielding protects against EMI. Is this correct? thanx. s
     
  4. sowest

    sowest Formula Junior

    Aug 18, 2006
    899
    The Cavis red and the Cavis black that I have seen are both spiral wound. The core was not carbon like one would find in a NAPA Belden wire. It seemed to be some kind of nylon or plastic filament. It was fairly hard.

    The Cavis red disappeared quite a few years ago, but the last time I needed it the Cavis black was available from Ferrari by the meter. GT Car Parts has a French sourced black wire that is spiral bound and works very well at a fair price. Of course the printing on the wire is not "correct".

    I don't know if it is still true, but Alfa wire sets used to come with Cavis red wire and it could be used for many Ferrari applications. The problem was the limited lengths that were available.
     
  5. 3500 GT

    3500 GT Formula 3

    Nov 2, 2008
    1,476
    USA
    Full Name:
    Gentleman Racer
    #5 3500 GT, Nov 10, 2011
    Last edited: Nov 10, 2011
    You can purchase Cavis high tension wires by the foot from Jacques at Maseratisource www.maseratisource.com
    I'm not sure if he has the exact wires you are looking for, but it's worth a shot!

    ~Ciao!
     
  6. TTR

    TTR F1 Veteran
    Rossa Subscribed

    Mar 29, 2007
    5,797
    Riverside, CA
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    Timo
    OK, I don't have electrical engineering degree, but based on my limited experience and (perhaps inadequate) abilities to analyze these sort of things, this is the way I think (red) Cavis wire is constructed (and anybody with more knowledge on this , please correct me, if required):
    The outside red plastic/rubber mixture is the "insulator/housing" for two inner components, first and the outer being the spiral metal-wire, which is the actual "conductor" for current and is coiled around the second component, which is either just a "support" to wrap the conducting wire to or it might also act as some type of "suppressor" to help keep the electrical field better contained and not play havoc on radio waves (?).

    Just recently I discovered how much PITA these wires can actually be. Trying to isolate a problem and after multiple conductivity tests, which showed the wires being fine every time, but once installed on a freshly rebuilt and running (Daytona) engine, were periodically "acting up". Well, some of the (New/Prefabricated) wires had inadequately assembled spark-plug ends and apparently made just enough contact every time I had pulled them out and was pending them "just right"(?) for testing. Once in place, the contact was lost.
    Timo
     
  7. Motob

    Motob Formula 3
    Professional Ferrari Technician

    Nov 11, 2003
    2,353
    Frederick, Maryland
    Full Name:
    Brian Brown
    The metal inner conductor wire in the red Cavis ignition wire, which is hard to work with and very easy to break as it is a little larger in diameter than a human hair is wound around a fiberglass inner core. This is just a support for the wire and does not conduct electricity. Once the small metal wire breaks, the wire will show infinite resistance if you check it with an ohmmeter. Sometimes the engine will still run with broken wires as the spark arcs internally in the wire. But I have found replacing broken wires with new will make a significant difference in how well the engine runs.
     
  8. steve meltzer

    steve meltzer Formula 3

    Sep 18, 2004
    1,176
    with Enzo 8995
    thanx for the info, Brian. I've sent you a PM. s
     
  9. bill365

    bill365 F1 Rookie

    Nov 3, 2003
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    Chicago area
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    Bill
    #9 bill365, Nov 11, 2011
    Last edited by a moderator: Sep 7, 2017
    DebbieSidera likes this.
  10. steve meltzer

    steve meltzer Formula 3

    Sep 18, 2004
    1,176
    with Enzo 8995
    #10 steve meltzer, Nov 13, 2011
    Last edited by a moderator: Sep 7, 2017
    OK, i've completed my HS physics homework...checking the the resistance in every plug wire and the coil wires as well. I found 4 wires with infinite resistance and 2 where I got variable and inconsistent results. By trimming about 1/4" inch off the distributor end, I was able to salvage 3 of those wires, so that they now give good and consistent readings in about the 600 ohm range. All of these wires, even the ones showing infinite resistance were firing when tested with a timing light!

    Since I'm installing MSD boxes, the solid core wires mention above from BG won't work. Tough to find bulk, 7mm, spiral wound plugs in red. Glad I'm not trying to find teal blue or fuchsia! Ultimately I found some that are popular with the hot-rodders.

    www.kingsbornewires.com

    (disclosure: I own 10 million shares of their stock and will make a small fortune when one of you buys a spool of wire!)

    Cheap and they have all of the terminals for a fair price. I'll post the list when I'm done.

    steve meltzer "never enough time to do it right, always enough time to do it over"
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  11. Edward 96GTS

    Edward 96GTS F1 World Champ
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    Nov 1, 2003
    10,929
    there is a cavis set for a daytona on ebay.
    ed
     
  12. cmt6891

    cmt6891 Formula 3

    Feb 25, 2008
    1,336
    Encino, Ca
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    Carl T
    Dave Helms at Scuderia Rampante has silicone jacket Taylor ignition wire that he sells in bulk length with terminals. Exceptional product if you can live with a black jacket.
     
  13. steve meltzer

    steve meltzer Formula 3

    Sep 18, 2004
    1,176
    with Enzo 8995
    Thanx Ed, but it's a used set....might be worse off than I am now. I'd want to "ohm" those before plunkin' down my dough. s
     
  14. Edward 96GTS

    Edward 96GTS F1 World Champ
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    Nov 1, 2003
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    Steve
    The eBay ads says brand new. Unopened package
    Ed
     
  15. Mr.Chairman

    Mr.Chairman F1 Rookie

    Mar 21, 2008
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    +1. The Taylor 7mm wires that Dave Helms (Scuderia Rampante) are the best you get get. He will sell in bulk or you send him your wires and he makes a set for you and his turn around is wicked quick. You can't compare the two. The Taylor wire is the best there is. Dave has all the remaining wires that were available. Give him a call and it will put your wire issues to bed.

    R
     
  16. steve meltzer

    steve meltzer Formula 3

    Sep 18, 2004
    1,176
    with Enzo 8995
    thanx. i'd better look on eBay again and maybe call Helms. thanx again. s
     
  17. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
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    #17 davehelms, Nov 14, 2011
    Last edited by a moderator: Sep 7, 2017
    I bought up all the remaining bulk supply inventory that Taylor had on hand a number of years ago. I had them build the plug wire to my spec's from this inventory as they insisted they will not longer build 7MM wire from that day forward. No way in dickens I am drilling out $400 caps, re manufacturing 250 wire loom tubes or shaving 8MM wire, thats a non starter. Black only, with no printing, as I was most concerned about having wire for the Vintage cars and the QV cars with the silicone sheath.

    This is the third time I have had Taylor make this wire for me and each time it was shipped on 100 ft spools, all boxed and taped to a pallet. This time..... when the goal at Taylor was to clean out the all remaining inventory of supplies..... One large wooden spool with 6000 +ft, that must be moved with a forklift. Who said they dont have a sense of humor when it comes to products Made in USA?! When this spool gets down to 3K ft... thats it and I save the remainder it of my own use only.

    There are big differences in quality when it comes to plug wire. What is under the skin and out of sight, makes a BIG difference.
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  18. Mr.Chairman

    Mr.Chairman F1 Rookie

    Mar 21, 2008
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    Robbie
    If your worried about the wires being red.. Shrink tube it and call it a day.. You'll never have to worry about wires again..

    R
     

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