"Clunk" during a right turn under load | FerrariChat

"Clunk" during a right turn under load

Discussion in 'Technical Q&A' started by Mike C, May 17, 2004.

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  1. Mike C

    Mike C F1 Veteran
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    Aug 3, 2002
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    Mike Charness
    During a recent track event in my 308QV, I developed a "clunk" noise that only shows up during right turns under load. It's fairly repeatable, though doesn't happen absolutely every time. The wheels don't have to be at full turn, and it never happens on left turns. It's coming from the front, though I can't tell if it's left or right side; if I'm driving, it sounds like it's from the right side, but if I'm in the passenger seat while someone else drives it, it sounds like it's at the left wheel. You don't feel anything at the steering wheel or seat when it makes the noise.

    To get an "approximation" of the noise, it sounds just like what you get if you rap your knucklle hard on the top of a fender. I'd think it was a sheet metal panel popping somehow, but it never "pops back" when you come out of the turn... it's just a single "clunk".

    Before heading home, I had a mechanic take a look at the car to see if there was anything obvious, and there wasn't. Wheel lugs are at proper torque, brake lines looked good, no obvious fluid leaks, steering bolts all in place and appearing tight, wheels bearings felt firm. He said there is slight play in the rack, but that's not unusual and he didn't think that would do it. Supension bushings were changed out about 1500 miles ago, but that work all still looks good.

    Any ideas? At this point it's just an annoyance, but there's something clearly wrong and I'd like to catch it early before it gets more serious and potentially a safety issue.
     
  2. pma1010

    pma1010 F1 Rookie

    Jul 21, 2002
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    Mike
    Bump stop?
    Philip
     
  3. 308GTS

    308GTS Formula 3

    Dec 27, 2001
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    Could be a CV joint.
     
  4. jmillard308

    jmillard308 F1 Veteran
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    May 29, 2003
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    Mike
    LH Shock maybe?
    John
     
  5. Smiles

    Smiles F1 World Champ
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    Sounds like a bad shock absorber to me, too.
     
  6. Mike Florio

    Mike Florio Formula Junior

    Jun 19, 2003
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    I had a similar noise once and traced it to a part of the inner wheel well liner catching on the spring as it compressed. The noise was made when the liner (under compression) popped off the spring. Repositioning the wheel well liner fixed the problem.
     
  7. Smiles

    Smiles F1 World Champ
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    So.... What did the clunk turn out to be?
     
  8. Mike C

    Mike C F1 Veteran
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    Don't know yet... there's nothing obvious when looking at the car from underneath. It may be one of those things that I have to wait until it gets worse and more consistent before I can figure it out. Spirited street driving is just fine, so I'm going to continue driving as normal, and have it checked again before the next track event.
     
  9. ferrarifixer

    ferrarifixer F1 Veteran
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    spare wheel loose? Battery loose? Tool kit sliding around?
     
  10. ryalex

    ryalex Two Time F1 World Champ
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    Aug 6, 2003
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    I had similar on my old MB - turned out to be the shock tower (where the shock is bolted to the frame). It had broken right through. Could ID it by opening the hood and bouncing the front end up and down and see the tower move out of place. Luckily, it was relatively cheap to fix.
     
  11. Mike C

    Mike C F1 Veteran
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    Definitely not one of those... NOTHING loose. Plus it only happens during right turns with a single "clunk"... there's nothing that clunks back the other way.
     
  12. Smiles

    Smiles F1 World Champ
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    I still think it's a shock.
     
  13. Mike C

    Mike C F1 Veteran
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    I would think that if it's a shock, you'd be able to duplicate it by pressing down hard enough on one corner of the car, but that doesn't do anything. How else could I tell it's a shock noise without disassembly?
     
  14. 308 GTB

    308 GTB F1 World Champ
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    Feb 7, 2002
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    Mike,

    I just replaced my front shocks which were original equipment and 28 years old. The right shock was shot and the left wasn't far behind. I would get a an occasional "clunk" from the right front if I hit a bump. If I tested by pressing down on a front corner, I noticed a lack of damping on the right side. In my case, it was hard to compress the shock absorber. I never heard clunking noises while driving or in turns on smooth-surfaced roads.

    Barry
     
  15. Smiles

    Smiles F1 World Champ
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    I could be wrong; it's hard to diagnose a noise complaint over the internet.

    But I had a similar, intermittent clunk from a 308's suspension. There's no way you could replicate it when the car was standing still by simply pushing down on any one corner; the forces loaded on the suspension when driving are a LOT higher.

    Even if you disessemble the suspension, and have the shock absorber in your hand, how are you going to be able to tell if it's the culprit or not? I think you need to take it to a trusted mechanic.

    --Matt
     
  16. ryalex

    ryalex Two Time F1 World Champ
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    Aug 6, 2003
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    That's difficult... when I had the shock removed with the towers, the shock had gone bad too from the weight of the car sitting on it without the balance of the tower. The mechanic pulled it out and called me over - the shock had literally worn through itself and there was a hole in the hydraulic chamber. You couldn't see this at all, as it was in the accordion-like 'sheath' that protect the shocks.

    I also think you need to take it in and have your suspension checked by a pro.
     
  17. ferrarifixer

    ferrarifixer F1 Veteran
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    The shocks tend to clunk under high shaft speeds. General turning and pushing on the body will only be a slow shaft speed. If you ride the bumps a lot, or clip apex kerbs you may get it. It is quite possible that only one side will do it. The fix is to rebuild both or ideally all 4 shocks.

    It could also be a lower ball joint. Many mechanics overlook, or do not properly test these regularly.

    To test them, jack the front wheels to be about 100mm of the ground. Use a huge bar or plank of wood levering against the ground on the very lowest part of the tyre. (a foot on the brake may help, but not if you're accurate), and then lift the wheel up from it's full droop position until the suspension starts to rise. Have an observer look at the lower ball joint in it's socket. There should be zero slack. 1mm is too much.

    If you have an early 246, with the grease nipple type ball joints, you can be sure they're either buggered or close to it.
    Of course, put a safety stand under the car for the sake of the observer.

    The clunk could also be an anti roll bar bush or link, steering rack mount or any other suspension part really.
     
  18. Mike C

    Mike C F1 Veteran
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    Yes, unfortunately. A tech from Ferrari of Atlanta checked it out as much as he could at the track, doing a test drive, and looking at everything he could see without fully putting the car up in the air. It isn't anything obvious, and he didn't think it was unsafe to drive at this point. It's just going to take it being consistently reproduceable before we're likely to find it. However, when we do have it up in the air next time, we'll look for the potential "fender liner" issue mentioned in this thread, as well as the other possibilities.
     
  19. Mike C

    Mike C F1 Veteran
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    Finally tracked it down... it's one of the ES graphite-impregnated urethane 13.3101G bushings that's for some reason degraded and deformed on one side. It's fairly obvious that something's gone wrong with it when you look at it. I've ordered a replacement for it ($20 + shipping from www.suspension.com/ferrari.htm). It's been in the car barely more than a year, so it seems likely that it was just faulty material, perhaps with a void (air bubble) in it, or somehow it was "hurt" during installation.
     
  20. ferrarifixer

    ferrarifixer F1 Veteran
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    Probably welded in with too much heat...very common slip up.

    Need two or three very short tack welds to hold them without burning. Leave 10 minutes between each tack.
     
  21. MZRacer360

    MZRacer360 Rookie

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    Wow, a ferrari part that only costs $20!!!
     
  22. Jammin'

    Jammin' Rookie

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    Hah! That's because it's not a Ferrari part.
     
  23. Mike C

    Mike C F1 Veteran
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    Is it really necessary to tack weld in the bushings?
     
  24. ferrarifixer

    ferrarifixer F1 Veteran
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    Yes, otherwise the bush will turn in the arm and slog itself a nice oval hole making you buy 8 new arms.....
     
  25. Verell

    Verell F1 Veteran
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    Verell Boaen
    Maybe tack welding can be avoided:
    In the discussion following our replacing Birdman's bushings (see archives), it was speculated that the ES bushing could work with the OEM bushing's sleeve if the old bushing rubber was removed.

    The only difference between the ES bushing's metal sleeve & the OEM sleeve should only be in the thickness of the sleeve walls. Suspicion was that the OEM sleeve was maybe 10%-15% thicker. Unfortunately we'd tossed the OEM bushings before we thought of this, so couldn't make the meas'ts.
    If the OEM rubber could be cleaned out, the ES bushings could be used with the OEM sleeves. At worst the ES bushings might have to be turned down a few thou to fit the OEM sleeve.

    Removing the OEM rubber shouldn't be too hard. We left the OEM bushings in when we powdercoated Birdman's arms @450 F. The heat made the rubber swell & soften. Looked like it'd be pretty easy to get the rubber out after that treatment.

    Other alternatives kicked around were: Using a torch to burn the old rubber out & putting it thru the oven's self-cleaning cycle... Of course a large drill bit might do the job as well. Maybe could just be cut out with a hole saw, or pressed/cut out with sharpened piece of pipe that just fits inside the sleeve.

    Once you've got most of the rubber out, A wire brush should finish the cleanup.

    I'm going to have a serious go at this when I replace my bushings.
     

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