Coolant leak in engine valley :-( | FerrariChat

Coolant leak in engine valley :-(

Discussion in '308/328' started by 60cyclehum, Jan 16, 2012.

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  1. 60cyclehum

    60cyclehum Karting

    Nov 26, 2011
    92
    #1 60cyclehum, Jan 16, 2012
    Last edited by a moderator: Sep 7, 2017
    My new '84 308 QV has a really bad coolant leak, or more likely leaks. I drove the car 600 miles home, got back last Tuesday evening. Friday, noticed a large puddle of coolant in the garage behind the car. Finally got a chance to jack it up today, and saw that coolant was dripping from all over the oil pan area. I was really hoping to find something like a split hose or loose connection.

    Managed to tighten a few hose clamps around the area, and went and rented a coolant pressure tester. At about 15 lbs or so, it really spews out, but you can't see anything on this car! So I managed to remove the wheel, wheelwell, airbox and intake tube, and it appears to be pooling in the engine valley pretty heavy, need to start there.

    However, that appears to be a quite difficult area to reach. Any tips on this repair? Or spots to look for, and possibly reach without tearing all this stuff down???

    Car has a recent waterpump rebuild and some engine compartment hoses. The hoses have covers installed on them, and that makes it much harder to spot things.
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  2. Steve King

    Steve King F1 Rookie

    Feb 15, 2001
    4,367
    NY
    Based on the pictures and the fact that the WP was just rebuilt I would suggest that the 2 hoses on the rear of the WP assembly is where you will find the problem. Either bad hoses or loose clamps. Just my 2 cents.
     
  3. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,327
    UK
    As you can see in the last picture there are two 40mm hose links behind the thermostat housing so there are 4 large hoseclips that you could check there - or its possible that one of those hoses has split.

    Its not impossble to replace those links without removing anything else but its really not easy. By the time you have messed about it may be quicker to remove the plenum to get to them - but read up on this before you attempt it.

    There are two water manifolds on the inside of each head - each with 4 gaskets & these are linked by a cross piece with a further two gaskets. The top 40mm hose connects to this but there is also another hose on the other side of it that goes to the expansion tank. The aluminimum spiggot where that plumbs onto seems to be prone to decay. Another source of a leak might be the water temperature sender which sits in the V.

    You may be able to tighten the main hose clamps up without removing anything (a flexible nut driver is what you need) but if that doesn't cure it then I would be inclined to remove the plenum (possibly even the inlet manifolds and the plenum) and then repeat the pressure test & you should be able to find the source of the leak from there.
     
  4. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,605
    San Carlos, CA
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    Mitchell Le
    I found that one must tighten the hell out of those clamps in order for them to not leak. Seconldy, there is a very small nipple that bleeds to the coolant over flow tank. That small connection can be full of corrosion and is ignored by the last service because it is so hard to get to. That is also a source of leak. They are all under the center plenum. So, that is where you start.
     
  5. ztarum

    ztarum Formula 3

    Mar 30, 2008
    1,302
    South Jersey, USA
    Check the small nipple and hose that goes to the expansion tank from under the plenum.
     
  6. 60cyclehum

    60cyclehum Karting

    Nov 26, 2011
    92
    Thanks for the tips- I looked up the intake plenum removal, so that will be last case scenario!
    I managed to remove, what I assume is the warm up regulator, and removed the hoses to the bottom of the air filter box, and could just manage to get at the 4 clamps at the two hoses behind the water pump.

    Does the small hose that is under the plenum leading to the overflow tank have a clamp at the fitting? That hose on mine has the braided cover on it.

    What PSI should I test it at? Right at the 16 rated on the cap, or a little more? I'm gonna refill it and see if it holds.
     
  7. PV Dirk

    PV Dirk F1 Veteran

    Jul 26, 2009
    5,401
    Ahwatukee, AZ
    #7 PV Dirk, Jan 16, 2012
    Last edited by a moderator: Sep 7, 2017
    My car wasn't leaking but the hose that went from the overflow to the center of the valley was about to go. I'm guessing it was original and it is hard to get to. I did replace it without removing the plenum. The screw on the clamp was facing the wrong way but I was given the tip of using a hook to pull the clamp to where I could get the screw driver or nut driver to it. It worked for me. Sorry you have covers on all your hoses, sounded like someone added a dress up kit to your car. Mine is an 87 so there will be some differences.

    In the second picture it is looking through where the throttle body is, I had removed it. The third picture is looking at the nipple from where the oil filter would be.
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  8. stevel48

    stevel48 Formula 3

    Jan 4, 2005
    1,998
    Metrowest MA
    Full Name:
    Steve (85 308 Owner)
    Pull the intake plenum. It's easy and fun because you can clean under there and replace a bunch of hoses.
     
  9. Matto

    Matto Formula 3

    Dec 26, 2011
    2,085
    Mooresville, NC USA
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    Matthew
    +1
     
  10. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,080
    Savannah
    Those "cool hoses" are one of the reasons I passed on the car.

    Pull the intake.

    Word of advise : Replace all those Ricy racecar aftermarket wrapped hoses with proper coolant hose while the system is drained.

    Ricambi and Superformance sell hose kits ( different quality).

    i wonder what else is wrong.

    Good luck.
     
  11. ME308

    ME308 Formula 3

    Nov 5, 2003
    1,550
    Munich, Germany
    Full Name:
    Michael
    yub...like others said: take off the plenum

    had the same problem, whole work takes 4 hours and you`re good to go ;)
     
  12. 60cyclehum

    60cyclehum Karting

    Nov 26, 2011
    92
    The hoses under the intake are new, so removing it would just be for tightening connections.I've managed to get to them through the side after the WUR removal.

    Certainly getting better, I pressurized it last night at 16 lbs,and after 8-9 hours it was at 11 lbs. All this is on a very cold cooling system, so it should do better under actual operating conditions. Before I tightened some of the hoses, you could watch the pressure drop instantly.I think the engine area is about sealed up, found 6-8 connections that were loose/leaking, and the pressure loss is coming from the radiator. I had noticed it was damp on the top upper lip that goes all the way around the radiator, the lip right under the upper hose. Hose looked pretty old, so I changed that, but the leak is still there. Pretty minor, but will need addressed before the weather warms up, as it may let air into the system and cause cooling issues. Guess I'll be pulling the radiator, and taking it to a shop.

    This pressure tester rocks! I had never used one before. It is great for pinpointing leaks, especially in a car like this, with so many connections hard to see and access. I could hear the leaks with the tester.

    +1 on tightening the hell out of these clamps!
     
  13. Scaledetails

    Scaledetails F1 Rookie

    Nov 19, 2003
    4,211
    Daytona Beach, FL
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    Stephane
    #13 Scaledetails, Jan 17, 2012
    Last edited: Jan 17, 2012

    You wonder what else is wrong? Wow.
    Nice try. You didn't pass on this car, you made a ridiculous offer of $24K and never mentioned anything about the engine. FYI, these are not "ricy racecar" aftermarket hoses, they are superior to the stock OEM rubber ones, do a search on F-Chat. They have nothing to do with this problem.
    Sorry Mitch, I won't let anyone insult your car. ;)
    Everyone else, thanks for the tips, this is the reason I love this forum.
     
  14. DWPC

    DWPC Formula Junior

    Mar 10, 2011
    733
    Sedona AZ
    Full Name:
    Dennis
    +1
    And I'm curious how that big blue end fitting is secured to the thermo housing outlet that has no threads. Braided sst armor is put on industrial hoses to protect from abrasion and does nothing for hose strength. I'd rather be able to inspect the hose itself...and see the spec stamp.
     
  15. 60cyclehum

    60cyclehum Karting

    Nov 26, 2011
    92
    A little info for the cooling system archives here- I just found out (through the owners manual- what an awesome owners manual! They assume you know how to work on cars!) that the cooling system (in my car anyway, USA '84 QV) pressure is 12 lbs. I was putting mine up to 16 lbs with the tester, probably a little more than needed, hope it did not cause any problems.
    (also saw in the manual that 87 octane is called for- that's cool! Been awhile since I had a car that would run on that. 91 RON=87 as we see on the pumps here in the USA)
    I'm getting a great crash-course on the Ferrari here, learning what all the components do,where they go ,etc. What an interesting car!
     
  16. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,605
    San Carlos, CA
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    Mitchell Le
    Tongue in cheek? Sacarsm? I have never had the opinion that any ferrari workshop manual is informative or detailed enough.
     
  17. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,327
    UK
    It should be able to hold more than that. The expansion tank caps are now 1 bar (were 0.9 Bar originally) so that's around 15-16 lbs.
     
  18. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,080
    Savannah
    Negative. I work on Bizjets. Those are NOT AeroQuip hoses and fittings.

    They are cosmetic sleeves over cheap rubber hose, IE Ricer crap.

    I tried to explain to you what they were when I went to see the car, and you refused to listen.

    If they are so great, why is he having leaks?

    Why are so many of them loose? .

    The hoses, paint that does not match, carbon fiber crap and MISSING HEADRESTS is why i offered $24,000 cash. Joe Frazar and i would have to fix and replace all of that.

    You sold the car to the perfect guy : a first time Ferrari owner who does not know any better. The market is moving up, but i bought a very clean euro 308 QV for not much more than what you sold your car for.

    Nothing wrong with making a car like you want it, but dont expext the rest of the Ferrari market to embrace all that aftermarket stuff and it not affect the value and appeal of the car.

    He did no PPI, and he has no experience with 308s. I am on my 8th Ferrari 308.

    I wish him the best with the car.
     
  19. Scaledetails

    Scaledetails F1 Rookie

    Nov 19, 2003
    4,211
    Daytona Beach, FL
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    Stephane
    #19 Scaledetails, Jan 18, 2012
    Last edited: Jan 18, 2012


    Nonsense. Why would anyone replace OEM tubing with lesser quality just for cosmetics? Am I missing something here? Tifosi please chime in and set this guy straight.
    Bottom line is you wanted to buy it so it couldn't have been such "crap" as you call it now.
    The buyer is well informed and has done his homework, I am happy the car went to him for under market with a fresh major. His PPI was a safe 700 mile drive home.
    OK, I am on my 28th Ferrari. I think I have the experience, and I don't buy only 308's either.
     
  20. PhilB

    PhilB Formula 3
    Owner Silver Subscribed

    Feb 17, 2004
    2,325
    Southern New Jersey Shore
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    Phil
    Well, you asked us to "chime in"....I'm not taking sides, but there's a few things wrong here. The leak occurred as a result of the 700 mile drive home, so if that drive was a PPI as you say, it's a PPI that says the car has some issues. The coolant leak is indisputable, there's a problem. Hopefully, it's probably just a hose. But the photos also show non standard parts. You sold the car, so you need to let it go now. Any argument you have needs to be taken offline, as it is distracting from the fact that 60cyclehum is a newb that came here for help with a problem. Otherwise this is going to turn into a pee-ing contest whenever someone tries to help 60cyclehum out and tells him something you don't agree with.

    60cyclehum that blue/red fitting needs to come off and get thrown in the garbage. Remove the water pump and gooseneck and see what's going on behind there. You need to continue your investigation. Don't rule out removing the plenum. If it were me, I'd start a project that includes changing all coolant hoses. I'd expand this to do the same for all fuel lines as well.

    There's a Gates hose that you can buy to cut down into sleeves to replace that blue/red fitting. If you need the part number let me know. It comes in a 3' length and you can cut it down to make just about all the coolant sleeves the car needs, except for the one going into the top of the radiator (the elbow). There's a Gates hose for the elbow as well, but I don't have that part number.

    Dave Helms also has kits for all hose systems in the car, you can purchase these through Ricambi.
     
  21. Scaledetails

    Scaledetails F1 Rookie

    Nov 19, 2003
    4,211
    Daytona Beach, FL
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    Stephane
    Read my post. I asked "Tifosi" to chime in, not you. Unless you've owned this car, you don't know anything about its history. I stand by the fact that these upgrades helped more than cosmetics as you seem to imply.
     
  22. Scaledetails

    Scaledetails F1 Rookie

    Nov 19, 2003
    4,211
    Daytona Beach, FL
    Full Name:
    Stephane
    What? No reply?? Come on!! I was getting the popcorn ready!! LOL.....
     
  23. Matto

    Matto Formula 3

    Dec 26, 2011
    2,085
    Mooresville, NC USA
    Full Name:
    Matthew
    +100

    Aren't those lines 1.5" I.D.?
     
  24. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,327
    UK
    #24 Iain, Jan 18, 2012
    Last edited: Jan 18, 2012
    Italian car - 40mm :) . 1.5" would be a slightly snug fit but would probably work just fine though

    That hose on the thermostat housing is hideous, why on earth would you put something like that on a car like that? There is nothing needs improving with that hose link.

    Seems whoever did the cooling system work didn't check his work very well - you won't see leaks like that if you pressure test.

    And if the hoses under the plenum are new, why have they got scabby old hose clips on them? Why would you skip just replacing them with new ones?

    I also suggest the owner has a good look at the long coolant pipe to make sure its not now fouling on the RHS fueltank or on the heat shield in front of the engine. Clearances are very tight with that & the pictures seem to me to indicate that the hideous fitting is quite a bit longer than the original hose would have been. If so that might have brought the fixed pipe a bit further out to where its in contact with the fuel tank. It wouldn't be the first such pipe to wear a hole in a tank.
     
  25. Matto

    Matto Formula 3

    Dec 26, 2011
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    Mooresville, NC USA
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    Matthew
    Good point ;)

    He needs a break, he didn't do it. He can certainly undo the bling-fest though. It will be best in the long run.
     

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