Dim generator light with brakes on | FerrariChat

Dim generator light with brakes on

Discussion in '308/328' started by SteveG75, Jul 9, 2011.

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  1. SteveG75

    SteveG75 Formula Junior

    Nov 23, 2010
    380
    FL
    Full Name:
    Stephen
    Got a really weird issue. Took car for a test drive tonight to confirm that new oil sender WA good (it was) and noticed that the generator light was coming on dim when I hit the brakes. Headlights, parking lights on. Generator light would be out when I let off the brakes. Very dim pulsing with turn signal, solid dim when brake lights are on. Irrespective of rpm. Checked in the garage with parking/headlights off and still got the dim gen light when I hit the brakes.

    Only other recent mod was a set of new radiator fans to replace the old Lucas fans. They only draw 8.8 amps each and weren't even running.

    I know that the early alternators were weak ('77 GTB). Thoughts? Belt tension? Diode? Voltage regulator? I am dreading jacking up the car and pulling the alternator and dealing with tensioning the belt.
     
  2. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,945
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #2 Steve Magnusson, Jul 9, 2011
    Last edited: Jul 9, 2011
    Could be a sign that your fuseblock has a high resistance at one of the riveted connections. Do you still have the "stock" fuseblock? The tops of fuses #1, #2, and #3 are all supposed to be well connected together, and all be at the battery "+" voltage. As an easy test, use a jumper wire to (also, while everything is still plugged in) directly connect the A (light blue) wire on the top of fuse #2 to the GN (yellow/black) wire on the top of fuse #3 (which is what your fuseblock is supposed to be doing). If the alt light behavior improves, you've found the trouble; if the alternator light behavior is unchanged, at least you didn't have to get greasy for this test ;)...
     
  3. Paul_308

    Paul_308 Formula 3

    Mar 12, 2004
    2,345
    It's weird only because you don't want the news that your charging circuit is unhealthy. That light is operating as designed but the vr/alternator isn't. The idiot light should completely extinguish above idle rpm. Brakes are only an additional current load like the headlights or turn signals and a pulsating dim light only indicates the inability of the charging circuit to easily maintain full 14.4v to the battery as it formerly did.

    The charging circuit is a 3 phase ac system and when one phase drops out, the other 2 much work harder and they soon will fail as well. Current through through the idiot light from the vr to the alternator coils tell it how much voltage to provide and is normally small, hence no visible light. And it takes quite a bit to be dim.

    You mention the alternator belt and there is always some possibility that it is slipping should you need some good news but I would think there would be an accompanying squeal. Check tension from topside. I disagree about 1977 alternator being weak (it has lasted 35 years) but that's immaterial to your problem.
     
  4. SteveG75

    SteveG75 Formula Junior

    Nov 23, 2010
    380
    FL
    Full Name:
    Stephen
    Birdman's fuseboxes so no issues there.

    Copy all Paul. I have a great local electrical motor guy so I am figuring on pulling the alternator next Friday (day off) and taking it to him.

    Anyone got tips on alternator removal?
     
  5. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,945
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #5 Steve Magnusson, Jul 10, 2011
    Last edited: Jul 10, 2011
    Yes, most likely OK, but if the resistance is between the A wire bundle and its female terminal (i.e., a bad or corroded swagging) or between the A wire female teminal and the male terminal on the fuseblock, it would give the same symptom (as would any small resistance in the food chain battery -to- H connector -to- A wire -to- top of fuse #2.

    Are you saying

    1. That with the engine running, headlights "on", and brake lights "off" = no dim generator light present; but, with engine running, headlights "off", and brake lights "on" = dim generator light occurs?

    or

    2. With the engine running and any current load (headlights "on" alone or brake lights "on" alone) = dim generator light occurs?
     
  6. SteveG75

    SteveG75 Formula Junior

    Nov 23, 2010
    380
    FL
    Full Name:
    Stephen
    Steve,

    Very dim generator light on when brake pedal is depressed. I have an auxiliary socket installed under the dash and measuring there, the voltage goes from 12.7 to 12.5 when the brake pedal is depressed. Headlights on or off makes no difference.

    At the battery, I get 13.0v with the engine off and 13.2v with the engine running at idle. I am thinking that tomorrow night will be me jacking the car up and pulling the alternator out. Now to seach for threads on that.
     
  7. Paul_308

    Paul_308 Formula 3

    Mar 12, 2004
    2,345
    You seem fixated on the brake light so I would suggest having a inspection of the rear of the car with someone pumping the brakes. Just to make certain the lamps and wiring are normal and not some odd quirky short. Plus doesn't require jacking up the car.
     
  8. SteveG75

    SteveG75 Formula Junior

    Nov 23, 2010
    380
    FL
    Full Name:
    Stephen
    #8 SteveG75, Jul 11, 2011
    Last edited: Jul 11, 2011
    Ok, did a little more checking. No problems at the rear of the car.

    Did a little more digging. The first three fuses in the lefthand box get no power with the ignition off. With the ignition on, they get power from the ignition switch via the blue wire. This also feeds the yellow/black wire that is hooked to the alternator via the generator light. With the engine off, there is no voltage at the alternator, so this light is illuminated by current flowing from the fusebox to the alternator. This circuit also energizes the stators and started the alternator charging once the engine is running. Now, when the engine is running, the light should be out since there is positive 12v on both sides of the light and the three fuses are being powered by the alternator.

    Right now, I have less voltage at those fuses than any of the others with the alternator running. So, that seems to indicate that the charge line is nots putting out the full voltage. I am only getting 13.7 voltage from the alternator right now with the engine running.

    Now, I need to get the car in the air and check the connections at the starter and the alternator belt tension. If that all looks good, the alternator is coming out and going to the rebuild shop.
     
  9. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,945
    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
    #9 Steve Magnusson, Jul 11, 2011
    Last edited: Jul 11, 2011
    You are reaching the completely wrong conclusion IMO. I don't know why you are so resistant to trying this simple test, but just use a jumper wire to connect any of those other terminals that are at the (correct) higher voltage to the top of fuse 1/2/3 -- if the alternator light goes out, the problem is in the food chain "H connector -to- ignition switch -to- A wire -to- top of fuse #2" as I mentioned before (not the alternator). If the connections at your H (four way) connector aren't fried, most likely, you just have a small (unwanted) resistance in your ignition switch.

    PS Those "other" terminals, that are at a higher voltage, are also connected to the output of the alternator via the H connector (just as the top of fuses 1/2/3/ should be).
     
  10. SteveG75

    SteveG75 Formula Junior

    Nov 23, 2010
    380
    FL
    Full Name:
    Stephen
    #10 SteveG75, Jul 11, 2011
    Last edited: Jul 11, 2011
    Steve,

    Thanks, I will check tomorrow. Garage is too hot tonight.

    My confusion was coming from the tracing the 308 wiring diagram.

    Also, based this thread: http://www.ferrarichat.com/forum/showthread.php?t=286703 ,I am really thinking that 13.6 volts is too low of an output.

    Btw, what is a good tension on the alternator belt. I can move it almost 10 mm. Too loose?
     
  11. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,945
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    If it was squealing (slipping) after cold start-up, then I'd tighten it up some, but if you have no other bad symptom, I wouldn't go in just to do that alone. Sure, if you're already in doing something else, why not, but not something that I'd worry about -- JMO.

    13.6V doesn't seem horrible to me. Same sort of thing -- if your stater cranking seems weak (like the alternator isn't charging the battery well), then I'd worry about it more, but if it's all "working" you have nothing to fix ;)

    Your alternator doesn't know where the electrons are going, if the headlights (which draw a lot more current than the brake lights) are symptom-free, I can't see how the alternator can be the source of the glowing warning light when just the brake lights are "on".
     
  12. Paul_308

    Paul_308 Formula 3

    Mar 12, 2004
    2,345
    1) If you want a diagram you can read, I have a deal for you.
    2) Don't put too much stock in that thread, it has a massive amount of commonly thrown about misinformation about the charging circuit. It's like an alternator 'Wiki' IYKWIM
    3) 13.6v is fine under most conditions which you don't specify.
    4) The belt deflection is specified around page 63 of your OM

    _________________________
    http://www.FerrariWiring.com
     
  13. SteveG75

    SteveG75 Formula Junior

    Nov 23, 2010
    380
    FL
    Full Name:
    Stephen
    Good news. I tried the bypass that Steve suggested and no illumination of the Gen light. It was also dimmer without the bypass than before. I am going to check all the connections and clean them up. Would like to clean the ignition switch but not sure how to get to it.

    Paul, thanks for the advice. I am using one of your diagrams right now. Easy to reference on my iPad. Also, belt seems good but need to get a better tension gauge. NAPA sold me the wrong one today so back to the store tomorrow.

    Now to decide on whether I am going to tackle the brake flex lines right now or move on to the AC. Decisions, decisions.
     

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