Dino Engine Failure | FerrariChat

Dino Engine Failure

Discussion in '206/246' started by ghenne, Jun 19, 2007.

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  1. ghenne

    ghenne Formula Junior

    Mar 8, 2004
    456
    Toronto, Canada
    A few days ago, I was driving with a group of Ferraris to the Ottawa Ferrari Festival. It was a long, fast drive - much of the time was at 4500-5000 rpm in 5th. Great fun and the car was running strong on a hot day. No smoke.

    At about the 4 hour point, the engine started missing slightly, with a small loss of power. Five minutes later, at a light, it quietly shut down and would not restart.

    Standard diagnostics were carried out on the spot. Fuel OK. Engine fuses OK. Fuel pump OK. Spark to the distributor OK. Air cleaner off, fuel smell in carbs, so fuel is OK. Oil level OK. Temperature OK. Spark from distributor OK. It would turn over, but not restart.

    We flatbedded it back to Rock's shop. The same tests were carried out with the same result.

    Rock then ran a compression and leakdown test. Compression was about 100 psi on each cylinder (with some variation, but all low). Leakdown was 35 to 47%, all way too high. Looks like new rings are needed.

    But questions remain:
    1. Why would the rings fail 20,000 miles after the last rebuild?
    2. Why would all cylinders read low at once?
    3. How could the engine have run so strongly until the last minute?
    4. Why doesn't it at least start and run badly?

    We'll probably get some answers once the engine gets opened up. With the backlog in the shop, that could be a couple of months. In the meantime, has anyone seen anything like this?
     
  2. 2NA

    2NA F1 World Champ
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    Check ignition timing.
     
  3. tbakowsky

    tbakowsky F1 World Champ
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    Sep 18, 2002
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    Check cam timing aswell.
     
  4. Napolis

    Napolis Three Time F1 World Champ
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    Ditto. May have jumped time (Cam).
     
  5. jselevan

    jselevan Formula 3

    Nov 2, 2003
    1,873
    I would slow down a bit (pun intended). First, for compression to be low in all cylinders first speaks to measuring-device error. I would double check the compression readings with another gauge. Second, compression of 100 psi would not cause the engine to quit, nor would it prevent the engine from starting. Loss of power, maybe, with barely noticeable result on the street...yes. But complete failure to start or run unlikely. Third, what was the conditions of the sparkplugs? If rings are invoked as the cause, we should see oil-wet plugs.

    Finally, for a cam to slip a notch on the chain is difficult in the Dino. Symptoms would be popping and rough running.

    With the exception of your observation concerning spark, the symptoms sound more like a CD ignition failure, capacitor short, or points failure. For all cylinders to quit while fuel is abundant speaks to spark.

    Let us know, but before tearing it down I would do more diagnostics and give a lot more thought to the issue. A quality rebuild 20,000 miles ago is not consistent with ring issues today.

    Jim S.
     
  6. 2NA

    2NA F1 World Champ
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    Low compression may or may not be related. Unless you checked it recently don't assume it suddenly changed.

    Change in cam timing would influence compression numbers but with 2 timing chains I would not expect it to affect all cylinders.

    Look at the easy things first. If the distributor hold-down came loose timing could drift until it would no longer run. It is also possible that your advance mechanism failed (broken springs) this would leave the timing hopelessly advanced and it would probably not start or idle.
     
  7. ghenne

    ghenne Formula Junior

    Mar 8, 2004
    456
    Toronto, Canada
    Checking the timing is definitely on our list.

    Measuring device failure: We were surprised at the results, so we used another device and got the same results.

    Sparkplugs were wet with fuel. Drying them did not help starting.

    The sparks are definitely there.
     
  8. jselevan

    jselevan Formula 3

    Nov 2, 2003
    1,873
    ghenne - so far you are doing everything correctly. Timing is not top of my list because if it were so far off that the car would not start, you would likely have popping and/or backfiring.

    Could you have water in the gas @@!!!!!!!

    Jim S.
     
  9. ghenne

    ghenne Formula Junior

    Mar 8, 2004
    456
    Toronto, Canada
    The top of the engine was opened up yesterday.

    The timing chains are fine. In the cylinders, you can feel roughness with fingernails: there are vertical scratches up and down each one.

    Next step is to pull the pistons and see what the rings look lile.
     
  10. Newman

    Newman F1 World Champ
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    If the cylinders are scored then the rings and pistons will be too as they did the scoring. Who rebuilt your engine the last time?
     
  11. ghenne

    ghenne Formula Junior

    Mar 8, 2004
    456
    Toronto, Canada
    #11 ghenne, Sep 22, 2007
    Last edited by a moderator: Sep 7, 2017
    Here's the gory picture. All 6 cylinders have similar vertical scratches at 6 and 12 o'clock.

    As I understand it, normally cylinders are rebored to be .003 larger than the pistons. Measuring my cylinders, we found they had been bored out to as much as .009 larger. This allowed the piston to move, letting the top edge of the piston to hit the cylinder wall.

    There is no question that the cylinders need to be rebored and that I need new pistons. Of course, there's the usual list of things to do as long as the engine is open. I'll have to get my wallet rebored.

    Open questions remain. Why didn't I blow any smoke or burn any oil? How could the engine have been running so strongly? And why was it impossible to start? We'll find out...
    Image Unavailable, Please Login
     
  12. 2NA

    2NA F1 World Champ
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    Obviously you need to fix this problem but it doesn't look like it suddenly happened.

    100 psig is plenty to get an engine running.

    The bottom line, this isn't why it quit running.



    I stand by my initial diagnosis.

    Your ignition timing was off.
     
  13. Fontana

    Fontana Karting

    Dec 30, 2006
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    Peter Markowski
    If you were running it hard all day and had a combination of bad gas and overly advanced timing you didn't do the engine any favors. With all the chain and valve noise on a Dino you probably did not hear detonation which likely broke away the compression ring land. The reason it stalled out and did not re-start is because you just ran out of compression. When a cold comp test says 100PSI, a hot engine will show much lower comp.
     
  14. synchro

    synchro F1 Veteran

    Feb 14, 2005
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    Who previously did the work?
     
  15. ghenne

    ghenne Formula Junior

    Mar 8, 2004
    456
    Toronto, Canada
    An interesting question that I'm not sure how to handle. The work was done 15 years and 20,000 miles ago by a different shop than I use now. It may not be relevant today: it may be more important to maintain relationships for the future.

    How would any of you handle this question?
     
  16. Artvonne

    Artvonne F1 Veteran

    Oct 29, 2004
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    To even consider that someone who overhauled something 15 years and 20,000 miles ago is to blame is stunningly ludicrous. Thats half the reason I stopped fixing cars for anyone, they always think your to blame for everything no matter how long ago you fixed it even if it was unrealated. What kind of oil was ran in it the last 15 years, what kind of fuel, what grade, who set the points and ignition timing last, whos been driving it, was the aircleaner on correctly, did it have the correct spark plugs, was it overheated, was it lugged, was it over revved, did someone sabotage it. These are all honest and realistic questions, and I am sure with some time I could think of even more. But to go that far and run that good, and then suddenly lose power, speaks of something that effected all 6 cylinders equally, and not to long before you had trouble. Perhaps the last fuel stop you got the wrong grade of fuel, or it was contaminated. When your running hard in the upper rpms, things can happen remarkably fast. The heat can go from simply intense, to ferrocious, especially if you have the wrong fuel. I would probably rule out ignition, with split ignition it would be virtually impossible for both to be off together unless it was put together that way. And having chain driven camshafts, its just as impossible to jump time, and totally impossible both cams would jump the same equal amount. I think it points at fuel.

    How fast can they go to hell? A kid accidently put jet fuel in a turbocharged piston airplane. With the fuel lines and colator all full of avgas, it started and taxied normally. Run up at the end of the runway was apparently satisfactory, and they recieved clearance. Witnesses said it seemed to take off fine. But the second it was off the ground it lost power on both engines, barely reached 50 feet of altitude, sank back to earth, and Mom Dad and thier two young kids bought the farm. When the FAA boys tore the engine's apart, they found all 12 pistons holed through the tops, melted. Figured it all happened in under 15 seconds. They probably were beginning to burn jet fuel just before it left the ground, and they began to melt immediately. It was something like 75 jet:25 avgas fuel mix, so it had a good dose.

    How far back did you get fuel, what station, what grade, what pump? You may be able to make a claim if it is contaminated. It wouldnt have to be off very far to wreck your motor when your running like that that long and that fast. Of course we all know the Ferrari speedo is so innacurate, you really were doing the actual speed limit, RIGHT????? wink wink nod nod get the picture??? A small amount of diesel mistakenly added to thier tanks could screw it up real good. Whats the top of the pistons, spark plugs and combustion chambers look like? Post more pics.
     
  17. michael bayer

    michael bayer Formula 3

    Aug 4, 2004
    1,293
    ghenne: This looks like a really bad ring job and improper piston to bore fit, (likely someone slapped on new rings on old pistons and never rebored the cylinders or fitted the needed oversized pistons. it would have run for a bit more before you would have noticed the loss of compresssion, highly inlikely to be the cause of the shutdown. You asked: "Why didn't I blow any smoke or burn any oil? How could the engine have been running so strongly?" Because the rings were new with lots of "spring" as that dissapates it enables the wobble on top of the stroke and made the marks you see. Again no connection to its failure to start. With this I would not trust anyother part of the motor, likey there are other such "shortcuts" lying hidden within, you ought ot take it and anything else that was claimed to be rebuilt apart to the last bolt. So sorry, M
     
  18. dm_n_stuff

    dm_n_stuff Four Time F1 World Champ
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    Can't chase the old mechanic, 15 yrs is a long time, and certainly even if the work was shoddy, it's just a part of the car's history now. No telling what other contributing factors may have been involved.

    I agree with Michael, I'd have the engine torn down and examined carefully, you're gonna be doing a fair amount of work anyway, why not be sure that the car will go well from now on. Valves, guides, seats, the cams, carbs, the whole shooting match.

    I did the same thing with my car 5 yrs ago. Started out just trying to get it to run, ending up really fixing the motor right, and have not regretted a minute, or a dollar of it.

    Superformance has some nice high compression pistons that worked wonders with my car, and can sell you every part you need, at somewhat reasonable prices. Althoughthe dollar/Euro exchange rate is pretty awful right now. Parts are probably twice as expensive now.

    Do it right, won't have to worry about it again. Can't really cry over spilled milk.
     
  19. michael bayer

    michael bayer Formula 3

    Aug 4, 2004
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    Its cold comfort, but remember 15 years ago was near rock bottom for these cars after the mad run up of the 80s. Owners saw their "investment" plumet and any repair bills seemed like throwing good money down a rat hole, so "right" made little sense. My 330GT was taken off the market in 1989 at $250,000 because the owner wanted more money, he held it through the drop. In 1993 he bailed out and sold it for $35,000. In those days I only followed the 12 nad 4 cylinder cars, others here may have the 1990 high median prices and the '93 bottom out numbers for the 6s.
     
  20. JCR

    JCR F1 World Champ
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    Yeah, they are JE pistons from California. Are they exclusive to Superperformance? If not JE, try Wiseco the much larger sister company who actually produces the forgings.
     
  21. Artvonne

    Artvonne F1 Veteran

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    Im thinking were only getting part of the story here. While the liners certainly look honed, and not so great, it does not look 15 years old or 20K miles. I could be wrong, but what it looks like to me, in that one single picture, is that someone sanded off debris in the cylinder after they got the head off and it "looks" like hone marks. Those diagonal scratches look very fresh and even seem to go through the vertical lines. Did your mechanic wipe it out to get a better look? Why did he pull the heads and not try to run it??? Why does it look like there is white particles on the cylinder, is it getting debris blown into it?

    Tim brought to my attention these have a single distributor. The fact it had 100 psi compression it should have ran. In fact I wouldnt have pulled it apart until I ran it and found out why it quit. 100 just isnt that big a deal with an engine thats not using oil or smoking. I got a friends old Buick running once that was mostly 90 and under, half were under 80. It fired right up. There just is no reason this engine shouldnt have ran. The fact it started missing and then died could point to an ignition fault. Perhaps the distributor loosened up and rotated and burned up the engine before it died.

    They say a picture is worth a thousand words. This one isnt, and its not telling us much. Post more pics so we can help figure it out.
     
  22. synchro

    synchro F1 Veteran

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    Apologies, I didn't think of the time in those terms; 20,000 Miles in 15 years.
    I've put over 13,000 KMs on my Euro Dino in less than 2 years.

    Again, apologies for being out of line.
     
  23. Newman

    Newman F1 World Champ
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    A compression test of 100psi and not running is the perfect example of how a comp test isnt a good way to check an engine condition by itself. In this case a running comp test to check one bad cylinder couldnt be used but if it had 1 or 2 dead holes that read 100psi a running comp test would reveal that they put out about 30psi, not the 100 you thought. Try it sometime. The leak-down test is the real way and the results wouldnt agree with the comp test in this case. The engine is baffed, never trust a compression test even on a PPI, too many variables.
     
  24. dm_n_stuff

    dm_n_stuff Four Time F1 World Champ
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    I dunno.

    I was told they also work for some Harleys, although that may be BS.

    DM
     
  25. Artvonne

    Artvonne F1 Veteran

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    All a compression test can tell you is if its basically good, and then only by seeing equal and high results. As a diagnostic tool its total crap. As a PPI tool I would trust it simply as a go, no go gauge. If a car wont pass a compression test there is something major wrong with it, and whether its valves or rings makes no difference, its a junk motor. Why pay a mechanic $100 hour (assume your out of town looking at a car) to diagnose the problem for the owner? Screw that, he can pay to find out, not me. If it passes a compression test, then do a leakdown test if you are still interested.

    We going to see any more pics of this motor???
     

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