Do you think these discs are shot? | FerrariChat

Do you think these discs are shot?

Discussion in 'Technical Q&A' started by Cydaps, Sep 6, 2013.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. Cydaps

    Cydaps Rookie

    Aug 7, 2012
    19
    Near London, UK
    #1 Cydaps, Sep 6, 2013
    Last edited by a moderator: Sep 7, 2017
    Hi! I was wondering if anyone could give any advice on whether my discs are shot. I did a track day and perhaps got a little over exciting about being on track, getting quicker and quicker and stayed out a rather long time. I don't know if the previous owner had put crappy pads on (I think so as I had checked them before the track day and there was a good 8mm to 10mm or more of pad left) but I suddenly found myself belting into a corner braking from 127mph only to find the pedal suddenly went to the floor and not because of boiled fluid, but because the front brake pads had basically vanished... Obviously this scored the disc as a) I had to try and stop before headbutting the wall and had to get back to the pits. I also had to try and get home as it was impossible (despite trying) to get another set of pads. Yes I know, bad, bad idea but it was desperate times, work commitment next day, a looong way to come and collect the car if I'd left it anywhere to have the work done etc etc. Poor excuses but needed to be home the next day.

    Anyway, it's resulted in some scoring on the disc. I'd say it's 0.5 to 1mm deep and same on both fronts. From experience is this worth binning the discs or is this small enough not to matter? I've just bought new Ferodo DS2500 pads and don't want to destroy them with the damaged disc. Is there a depth where the scoring is beyond use? I know the photo isn't that great, not overly clear how bad the scoring is...
    Image Unavailable, Please Login
     
  2. Carbuilder

    Carbuilder Formula Junior

    Aug 18, 2012
    550
    Bolton, ON
    Full Name:
    Rick
    1mm is pretty deep for scoring. You can put new pads on and they will conform to the scored disc in fairly short order. Would I do it? No, not on a car like that. Even on a daily driver Toyota/Honda with scoring that deep I would replace the disc, and I am one to generally not get too excited about scoring on discs.

    Don't know if there is machining allowance on the disc thickness; you can consider that. I don't understand how having the pads worn right out causes the brake pedal to go to the floor, but that's not your issue right now (or maybe it is as well, so make sure you replace the brake fluid at the same time since it likely overheated).

    Rick
     
  3. Cydaps

    Cydaps Rookie

    Aug 7, 2012
    19
    Near London, UK
    Thanks for the comments Rick.

    I think it may have been a combination of the pads burning off at lightening speed and perhaps the fluid boiling at the same time. I'm honestly not sure, the brakes were working fantastically well until that point. It was the Brands Hatch GP circuit, dropping down into Hawthorn Bend, after driving for about 35 minutes flat out non-stop. Yes bad practise but got a bit carried away in the moment as had a rhythm on, and was getting quicker and quicker.

    It's a 355 and I'd actually love to use the 550 front discs but I guess that means having up upgrade the callipers as well, or does anyone know if it's possible to get larger diameter discs and still use the same standard 355 callipers?

    Read the forum about the upgrade to the 550 discs with Porsche callipers and that seems a pretty big project, was thinking about the Brembo upgrade but then that's 3k+.... If I'm in for new discs then it seems worth perhaps upgrading the fronts... :\

    Cheers!
     
  4. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,931
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    +1 -- without the friction material (which is a thermal insulator), heat from the disc (which was probably red-hot at the time) transfers directly into the (metal) backing plate-piston-caliper to the fluid. A little circular grooving is not a big deal (and when done by the pad material it is usually well-polished), but you are way past that (and very rough). If they haven't been turned before you should have ~1mm each side before reaching the minimum specified thickness in the WSM. I'd get them machined, and then even if they don't clean up completely at the minimum thickness -- i.e., just one or two very small grooves remaining -- I might reuse them anyway. If 10~20% of the total area doesn't clean up at the minimum thickness, then I'd replace them. JMO.
     
  5. rkljr

    rkljr Formula Junior

    May 16, 2011
    723
    South of Boston, MA
    Full Name:
    Richard
    Do not put the new pads on, they will wear quickly and not perform as well.

    If the disks are within limits, you can have them turned and they will be fine. If not, it is time for new ones. From the picture, they look solid and could be safely machined but a micrometer will tell you for sure.

    " I'd get them machined, and then even if they don't clean up completely at the minimum thickness -- i.e., just one or two very small grooves remaining -- I might reuse them anyway. If 10~20% of the total area doesn't clean up at the minimum thickness, then I'd replace them."

    +1
     
  6. Cydaps

    Cydaps Rookie

    Aug 7, 2012
    19
    Near London, UK
    Thanks for the feedback everyone, I'm sorely tempted to upgrade to the cross drilled discs from Brembo. Keeps the car fairly original but also looks good and will help with cooling. The rears are pretty unsightly due to rust on the wheel mount section, the fronts are now scored and may cost quite a bit to machine. Not sure....

    Dumb question for you, but where could I get them machined? Is that the kind of thing that any specialist garage could assist with or do I need to send them off somewhere. Guess the question is what am I looking for in Yellow Pages! :)
     
  7. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,931
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Nothing special about them -- any auto parts store or machine shop that does brake disc work could do them. I wouldn't even tell them that they are off a Ferrari ;) (The minimum thickness spec is usually directly cast in small letters into the disc somewhere on a non-functional surface.)

    However, what's happened here in the US is that (non-exotic) brake discs have become so cheap that it is often less expensive to just replace them rather than machine them (so fewer auto parts stores offer this service) -- but that won't be the case with an F disc.
     
  8. Fast_ian

    Fast_ian Two Time F1 World Champ

    Sep 25, 2006
    23,397
    Campbell, CA
    Full Name:
    Ian Anderson
    FWIW, I wouldn't recommend the Brembo drilled discs..... I destroyed my oem's in pretty much the same fashion as you and the dealer recommended them, or the F40 upgrade. ( yeah, right! :eek: at the price!)

    Suffice to say the Brembos didn't last long on the track until hairline cracks appeared at pretty much all the drill holes.

    Went to Rifledriver who recommended Girodisc slotted ones. (Potentially only on the front). Problem solved.

    Cheers,
    Ian
     
  9. Cydaps

    Cydaps Rookie

    Aug 7, 2012
    19
    Near London, UK
    Thanks again, this is really useful stuff! I can't believe the issues with the cross drilled discs, searching around online I've read similar comments about the cracking. May just replace like for like and be done with it. Perhaps braided hoses, the new Ferodo pads and perhaps upgrade the brake fluid. I don't track her that often so probably not worth it! :)

    The Girodisc look great, pity they're front only... :(
     
  10. Fast_ian

    Fast_ian Two Time F1 World Champ

    Sep 25, 2006
    23,397
    Campbell, CA
    Full Name:
    Ian Anderson
    Err, no sir.... I did both F&R as although the rears were OK I didn't like the idea of slotted at the front & drilled at the rear.

    I could be wrong here, but IIRC they're actually the same disc. Sure someone will confirm (or set me straight of course. ;))

    Cheers,
    Ian
     
  11. Cydaps

    Cydaps Rookie

    Aug 7, 2012
    19
    Near London, UK
    Hey Ian

    I'm pretty sure they're front only for the F355, just had a look at their website and if you select Ferrari and then 348/355 you then select rotors and you end up on this page (Rotors) and it only offers up fronts. I think the issue is that the rear discs need to house the drum parking brake so perhaps doesn't work as a two piece rotor.

    Not sure but no problem as I think I'll probably keep it "stock" and just get replacement standard discs and be done with it. Keeps the car "original" I guess. With braided hoses, Ferodo pads and upgraded fluid it should be fine! :)

    Main concern was the scored discs and general concensu seems to be best just to change them and be done. They're not that expensive anyway so worth doing I think. I'm pretty sure they're slightly warped as well as they started causing a vibration through the steering under braking before the pads vanished into the ether! :)

    Thanks!
     
  12. Fast_ian

    Fast_ian Two Time F1 World Champ

    Sep 25, 2006
    23,397
    Campbell, CA
    Full Name:
    Ian Anderson
    Again , FWIW, '+1' to the above.

    Oops! My bad.... I was so 'focused' on giving you a heads up on the Brembos I forgot to check car type!.... ;) 360 I believe was the same.

    Cheers,
    Ian
     
  13. Mitch Alsup

    Mitch Alsup F1 Veteran

    Nov 4, 2003
    9,741
    My guess is that they are the original Ferrari Pads.
    I had a similar brake pad fade issue on the original pads at the track (with 2 day old new fluid).

    Better pads are in order for any serious track use, mated to smoother disks.
     
  14. finnerty

    finnerty F1 World Champ

    May 18, 2004
    10,406
    Yes. But, also have the machine shop check them for total lateral runout --- before and after turning --- if they got excessively hot, they may also be too warped to bring back into useable condition.

    Discs for these cars are expensive (compared to most any other), therefore I have no problem justifying to keep using them until they are completely trashed / used up ---- I don't mind prematurely eating up pads sets along the way, pads (standard, lower performance) are cheap.
     
  15. chrismorse

    chrismorse Formula 3

    Feb 16, 2004
    2,150
    way north california
    Full Name:
    chris morse
    #15 chrismorse, Sep 8, 2013
    Last edited by a moderator: Sep 7, 2017
    There are very very few cars that come from the factory with brakes big enough to run track events without fluid / pad fade and rapid wear, in extreme cases discs or pads being used up in one day.

    I noticed this in 308,355,360 and even f-40 threads.

    After high performance pads and fluid, the next step is to duct lots of air to the center of the rotors, especially the front. Here are two kits for the 911 Porsche. Both kits draw air from a scoop under the front a arm. A better approach is to go to the front of the car for more high pressure air.

    If you are unwilling to remove "excess" weight or slow down, the next step is more rotor diameter & mass. Going from a radially, (straight vane), to curved vane disc will also help move more air through the rotor.

    Just putting larger front brakes on usually means that the rears are under-utilized, but upgrading the rear is more costly because of the e-brake issue, (if you still want to retain one).

    The only 4 wheel brake improvement kit for the 308, (that I know of), is Girodisc's. Their front caliper has smaller pistons than the Brembo kit, so retains better brake balance.

    Installing a big brake kit may require a master cylinder and proportioning valve change as well.

    here are a few shots of my overkill upgrade, with F-50 front calipers & rotor & 360 rear, including parking brake. Absolutely un-fadeable, bullet-proof brakes. Not cheap but very confidence inspiring :)


    chris
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
     
  16. Mozella

    Mozella Formula Junior

    Mar 24, 2013
    905
    Piemonte, Italia
    If these were on my Fiat, I'd just toss in new pads. On my Ferrari, I'd first try to clean them up by going to a brake specialty shop. Although any good machine shop could do the job, the set up charge is bound to be more than what would be charged by a shop which has a disk turning machine. It's really just a specialty lathe designed to quickly mount a disk and turn it down with a minimum of fuss. The advice to not say "Ferrari" is good, but depending on the laws where you live, the shop may need to know in order to be sure they are still legal and not too thin. If the worst one won't clean up, then buy some replacement disks.

    For track days, it just doesn't make sense, to me at least, not to bring some spare brake pads, a container of brake fluid, and the tools necessary to bleed the brakes. If nothing else, bring along your old used up pads which you no doubt changed last time before they got to the metal backing plate. At least they would have gotten you home.
     
  17. Cydaps

    Cydaps Rookie

    Aug 7, 2012
    19
    Near London, UK
    Thanks for all the details! @chrismorse, those brakes are immense! Wow! I've bitten the bullet and decided to replace like for like, so have ordered up two new front discs, just plain simple Brembo OE replacements, but have gone for the Ferodo DS2500 pads, and will upgrade/replace the fluid. I think for the 355 I'll keep it as stock as possible for now. The discs were without doubt slightly warped according to the local mechanic and he said the scoring was quite bad. For the sake of a few hundred GBP having the new front discs just feels the right thing to do. Will keeps the olds as spares! ;)

    @mozella, I honestly didn't think I'd end up driving the car so hard. I thought I'd probably just drive it around the track a few times, taking it fairly easy and perhaps do about 10 laps, but I got carried away and drove for hours in total, the car was just feeling better and better. Normally I would bring spares along, just got lost in the moment! DOH! :)
     
  18. ago car nut

    ago car nut F1 Veteran
    Silver Subscribed

    Aug 29, 2008
    5,521
    Madison Ohio
    Full Name:
    David A.
    One of the old road racing tricks was to back up the metal on the brake pad. Fit a thin shim of stainless steel between the pistons and pads. Stainless steel is a poor conductor of heat, and would not transfer as much brake heat to the fluid.



    Ago
     
  19. wkumari

    wkumari Karting

    Jul 15, 2011
    169
    Northern Virginia
    Full Name:
    Warren
    On a related note, do folk think that these can be resurfaced, or do they need to be replaced?
    These Worn Brake Rotors Are Terrifying
    (Sorry, couldn't resist)
     
  20. ago car nut

    ago car nut F1 Veteran
    Silver Subscribed

    Aug 29, 2008
    5,521
    Madison Ohio
    Full Name:
    David A.
    (Worn Brake rotors are terrifying). I would think the photo in the previous post, There was a long time of metal to metal contact. Some drivers have no idea what is going on. Also changing brake fluid before and after track time helps plenty.


    Ago
     
  21. 335s

    335s Formula Junior

    Jan 17, 2007
    870
    SF Bay Area
    Full Name:
    T. Monma
    All stories of woe aside....brake rotor wear usually looks way worse for wear(no pun intended), than actual degradation in performance would otherwise suggest...{ever take a look at the brake rotors on the trains you ride on???}
    That said, use is a big factor, regular street use as oppossed to extreme use on week end warrior race track forays is another story...

    IN GENERAL-and for: non-drilled and or slotted discs brake rotors- lathe resurfacing within a runout of 1-2 thou is fine, as long as A MINIMUM OF 1 MM ABOVE the specified minimum thickness is observed-NO EXCEPTIONS. Furthermore, resurfacing implies 100% smooth and runout and min thick specs are observed-otherwise-REPLACE THEM.
    for other non regular surfaced rotors-drilled etc-the specialized grinding equipment costs prohibt the job to the degbree that unit replacement is significantly cheaper in cost to benefit specs.
     
  22. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,856
    NoNJ/Jupiter FL
    Full Name:
    Steve W.
    Smart move. While you might be able to resurface the discs and get some more use out of them, you don't want to be thinking to yourself, "Gee, I really should have bought new rotors" as you are heading into a turn going hot and need that braking to kick in for you. After all, how much is your life worth?

    And good idea going with the plain, flat rotor. I learned the hard way with a couple of Corvette Z06 racecars that cross-drilled rotors do NOT hold up on the track. They crack like crazy. And slotted rotors seem like a good idea. But the slots end up acting like a cheese grater and cause the pads to wear rather fast. I found that I got the best performance and longest pad and rotor life with just plain, flat rotors.

    By the way, when you are out at the track, check your brake pads and rotors after every run. Make it part of your regular check list, like checking oil levels, coolant, tire pressure, etc. I always made a point of looking at the brakes and rotors between runs. More than once, I've found that the rotors had cracked, and one time found that a pad had come off. You don't want any surprises on the track. If you are really braking hard, a lot, you may see some bluing on the rotors, and possible some heat checking on the surface of the rotor. It's the cracks that run to the edge that you want to look out for.

    As for brake fluid, get some good, high temp racing fluid. I always had good success with ATE Super Blue and Amber 200. Motul 600 is also good. Bleed them before each track event and you'll never have a problem with fluid boiling.
     
  23. Mitch Alsup

    Mitch Alsup F1 Veteran

    Nov 4, 2003
    9,741
    I have my rotors painted with temperature sensitive paint so I can see hot hot the disks really got (with the wheels still on the car.)

    And for fun: I have gotten my rotors hot enough for them to turn battleship grey and you could roast weinies on them through the holes in the wheels while sitting in the pits--all without brake fade.
     
  24. rexrcr

    rexrcr Formula 3
    Rossa Subscribed

    Nov 27, 2002
    1,578
    Kalamazoo, MI
    Full Name:
    Rob Schermerhorn
    Going to the track? Don't machine your brake rotors, it removes mass that you desperately need for thermal absorption and subsequent dissipation.

    As stated, slotting = good, drilling = bad.

    Best,
    Rob

    Sent from my ADR6350 using Tapatalk 2
     
  25. Cydaps

    Cydaps Rookie

    Aug 7, 2012
    19
    Near London, UK
    Thanks for the advice guys. Yes I admit I should have checked the pads and rotors, fluids etc between each run. One of those days where getting carried away in the moment took over clear common sense! On previous track days I've always checked everything, this day was lack of attention to detail and just trying to get as much track time as possible. Lesson learnt.

    I ordered up the plain OE rotors only to find they're out of stock just about everywhere. Typical. Well, keeps me off the road for a while! :) May try a specialist and see if they've got any in stock. I'll definitely upgrade the brake fluid!
     

Share This Page