Exactly How Do The 308 Cam Belts Fail And So What? | FerrariChat

Exactly How Do The 308 Cam Belts Fail And So What?

Discussion in 'Technical Q&A' started by donaldh2o, May 6, 2004.

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  1. donaldh2o

    donaldh2o Karting

    Nov 10, 2003
    143
    Irvine CA
    Full Name:
    Don
    How do the cam belts on the 308 engine fail?

    Do they break? Do they stretch? Do they jumped a couple of notches?

    And if any of the above, how does it damage the engine? And which parts?

    In the 49,000 miles of my 1976 308GT4 engine's life, the cam belts have been replaced twice: In 1980 at 20,161 miles and in 1984 at 40,132.

    It now has 49,260 miles on it, only 9,000 miles in 20 years on those belts! But I think the belts are due just because of their age.

    Does the age of the belts really matter?
     
  2. BigTex

    BigTex Seven Time F1 World Champ
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    Dec 6, 2002
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    Wanna start a fight or something???

    The belts are the most often needlessly changed part on these cars, behind the wheels probably!!!

    The belts are only PART of the engine out 30K service, but failure is so disasterous to piston/valve contact that it's cheap insurance, to most owners. This is referred to as "zero clearance" engine. Some designs can fail without this damage, but ours cannot!!!!

    Often overlooked is the bearings, hoses, valve shims that should also be done at the same time!

    They shred usually, or jumping teeth is also possible, but this would be most likely due to tensioner bearing failure.
     
  3. 308nut

    308nut Formula 3
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    Jul 22, 2002
    1,881
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    Wade
    There are several way that the cam belts can fail.
    cracks from dry rot
    age (usually contributes to above)
    On the 308 if the com cover seals are leaking the oil will run down on to the belt and cause failure.
    most of the maufactures of these belt state the belt life to be 100,000 miles under normal use. Since Ferraris do not usually get normal use age is the predominant factor.

    What happens when it fails ( YOU WRITE A BIG CHECK)

    In an interferance engine like Ferraris the purpose of the cams is to open the valve to either let in fuel or expell gasses from combustion. This is a times occurnace and if timing is off or if a cam belt breaks then the valves are not opening at the precise time when the piston is coming up to creat the combustion. So, if the valves are off then the pistons hit the valves and subsequently bend them and damage the head and the top of the piston. Which usually the valves, pistons, need to be replace and the heads need to be repaired.

    Oh yeah forgot to mention the dreaded tensioner bearing seizure,


    Wade
    www.fortunemotors.com
    www.308qvregister.com
     
  4. BigTex

    BigTex Seven Time F1 World Champ
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    20 years might be pushing it! I've heard five years is the Factory recommendation, regardless of mileage.

    Otherwise you would be getting them, and tensioner bearings, at your 60K mile service.
     
  5. donaldh2o

    donaldh2o Karting

    Nov 10, 2003
    143
    Irvine CA
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    Don
    Jaw dropping!!

    The pistons can actually hit the valves if the timing is off?

    Disastrous!
     
  6. Mitch Alsup

    Mitch Alsup F1 Veteran

    Nov 4, 2003
    9,741
    The belts are streaching continuously from new until either they are changed or they break.

    If one streaches too far or if one breaks, the valves impact the pistons. If this happens at slow speeds, the low end TQ of the engine is effected, however at higher RPMs, this can bend con rods, bend the crank shaft, or send a broken rod throught the block. It does nothing good for the valve seats, and can break the cam bearing caps.

    In a pendanic way, the age of the belts does not matter. What matters is to keep the valves from hitting the pistons. However, keeping the belts new is one excellent means to avoid valves hitting the pistons.
     
  7. Verell

    Verell F1 Veteran
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    May 5, 2001
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    The 308 engine is an 'interefering' engine. ie: If a piston goes up while a valve is down, things will be very expensive($5K & up). The valve will get bent or broken. The piston can get anything from a ding to a hole in it. The head and/or cylinder sleeve will require repair.

    Check out the dinged pistons in this thread:

    http://ferrarichat.com/forum/showthread.php?t=16098

    Most common failure is for one or more belt teeth to get stripped off, altho broken belts have been reported. Also, the belt tensioner bearings can sieze & wear the belt to the point that it breaks.

    5 years or 30K, whichever comes first is the generally accepted interval for this service.

    Search the archives for topics with titles containing 'cam' and/or 'belt'.
    Don't forget the Old FerrariChat, it's where most of the info is.
     
  8. BigTex

    BigTex Seven Time F1 World Champ
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    Oh yea!! Figure $10K.

    See why they sell so many $30 belts???

    But I hope you understand what I'm saying here. Fuel lines, hoses, evap lines, all these are also potentially expensive (How loud can you scream "Fire"?) problems that are addressed during periodic maintenance.

    CAREFULLY read your owner's manual on interval's and don't scrimp!!

    You'll be SO happy! You'll sound like that Bobby McFarren dude, whistling!
     
  9. Verell

    Verell F1 Veteran
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    May 5, 2001
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    Mitch,
    The belts do NOT stretch. The fibers are made of kevlar which is like dacron in that it doesn't stretch, it keeps a fixed length up to the point that it breaks. This is why the belt tensioning is a one time set & forget.
     
  10. milstanselnino

    milstanselnino Formula Junior

    Jan 8, 2004
    573
    MN
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    Jon P.
    Do later model 3 series cars have only one cam belt? It would seem that, if that is the case , a broken belt means even more damage than if just one broke in a two-belt confifuration. Right?

    I ask this because I thought I saw a pic of a later model Mondial engine, and it looked like one belt.
     
  11. f355spider

    f355spider F1 World Champ
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    May 29, 2001
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    USA
    [QUOTE

    The belts are only PART of the engine out 30K service, but failure is so disasterous to piston/valve contact that it's cheap insurance, to most owners. QUOTE]


    Correction, the engine does not normally come out for a 30k or "major" service...20 years on the belts??? Holy cow...sounds like the 78 308 GTS I bought in 1999, had the original belts in it!!! I drove it for about 3 weeks before having a major performed with all new coolant hoses and fuel hoses. I felt like I was driving a hand grenade with the pin pulled and the spoon ready to fly off! :)

    Do people get away with this foolishness? Yes, many times, but it is a terrible risk. My mechanic gets one or two 308's or Mondials each year with a snapped timing belt (actually, I think it is the teeth on the belt that shear off).
     
  12. f355spider

    f355spider F1 World Champ
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    The last in the Mondial series, indeed had a single belt.
     
  13. BigTex

    BigTex Seven Time F1 World Champ
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    Now THAT's efficiency! You can trash both heads with one belt failure!!!!
     
  14. donaldh2o

    donaldh2o Karting

    Nov 10, 2003
    143
    Irvine CA
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    Don
    Ok, Ok, so now I'm scared senseless!

    The local Ferrari guy just told me he'll do the belts and tensioner bearings for $1,600. The rest of the major tune was done only 9,000 miles ago. Last month, I set the timing and balanced the carbs - so the car is running really nice right now and passed California smog test with flying colors.

    The other destructive area that I've let get past me is the hoses going between the bottoms of the fuel tanks. They've never been changed and I'm told that failure of these hoses is a big cause of destructive fires on 308s. He'll do those for $250.

    I've already replaced all of the other fuel lines including the filler hose, carburetor hoses and small fuel lines coming to and from the top of the fuel tanks.

    Considering that a failed belt or fire can reduce this car to a "parts source," I'm not even going to start it until the new belts are on. I'm thinking I'll have it flatbedded to his shop.
     
  15. BigTex

    BigTex Seven Time F1 World Champ
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    Sometimes ya gotta let 'em hang low, bro.

    I'll give ya'll a tale on 5/18, if I survive!!! ;)

    My b'day is 5/17, the day my father died. Let's roll...........
     
  16. BigTex

    BigTex Seven Time F1 World Champ
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    My gf's like "Hey, wait for me... I'm coming, too!"
     
  17. BigTex

    BigTex Seven Time F1 World Champ
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    Well, I think it'd be OK to drive it over!

    The cross baffle lines are a good idea. I heard a tale where a shop came in to find a 308GTB sitting in a big puddle. 16 gallons on the floor!

    Good thing it was a non smoker. Can you say "WHOOSH!!!!"????
     
  18. 1975gt4don

    1975gt4don Formula Junior

    Nov 5, 2003
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    Donald I own a 75 GT4. I have done mine since I have owned the car in 82. I can do your fuel lines, tensioners and belts for 1,000 including parts. All new cam seals also. I am in San Diego, if you want, I can do the work in your garage.


     
  19. Mitch Alsup

    Mitch Alsup F1 Veteran

    Nov 4, 2003
    9,741
    I disagree, however we are talking microns of stretch per use, but stretch happens nonetheless.

    Kevlar is a wonderful material, however it, just like every other material used in tension slowly yeilds. Even a solid flawless diamond cut in the shape of a bolt and torqued above 1/2 its plastic limit will slowly yeild.
     
  20. atlantaman

    atlantaman Formula 3

    Mar 31, 2002
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    Charles
    If you go to over to any goof ferrari shop or somewhere like TRutlands--there is always a big box or barrel full of pistons with big dents in them from valve impact--no matter where the cam stops--some valves are extended--and sope piston is gonna crunch um--bad--if you are lucky it will not destroy the block and head too

    I have seen valves brake into pieces and chunks of valve go back up the intake and into other cyls--tearing up cylinder liners, heads, pistons in 3 or 4 cylinders. AND at that point a connecting rod usually snaps and pokes a hole thru the block-----got 8000.00 to spare?????
     
  21. BigTex

    BigTex Seven Time F1 World Champ
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    Now THAT's interesting!!!!!

    No wonder they cost a lot!
     
  22. Dave

    Dave F1 Rookie

    Apr 15, 2001
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    "The fibers are made of kevlar"

    Not in a 20 year old belt I'll bet. ;)
     
  23. Verell

    Verell F1 Veteran
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    May 5, 2001
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    I know, I'm an engineer also, however from a practical 'layman's standpoint, the stretch on the belts is negligable.

     
  24. 308tr6

    308tr6 Formula Junior

    Dec 23, 2003
    466
    SDakota
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    Rico
    Interesting, since I am contemplating rebuilding my own 308 in the near future, curious as to your comment as a 308 being an "interfering engine". Can you explain what you mean by this?? Thanks (I'm another dork engineer)
     
  25. thevirginiadude

    thevirginiadude Karting

    Apr 18, 2004
    63
    Fairfax County, VA
    THere are two types of engine, interference and non interferance .


    What it reffers to is if valvetrain will interfere with pistons if one movens when the other dosent.
     

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