Exhaust bypass rattle fix "last resort" | FerrariChat

Exhaust bypass rattle fix "last resort"

Discussion in '348/355' started by CANDREAM, Oct 10, 2012.

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  1. CANDREAM

    CANDREAM Canada

    Nov 13, 2009
    407
    Burlington, Ontario
    Full Name:
    Sadi
    So the rattle started when I switched over from the oem muffler to the capristo...probably coincidence or not, not sure.

    My options were replace valve or try all the tricks others attempted.

    I decided to change the valve.....but before doing so, i took one last look and decided to "slightly" pinch/tap with a thin chisel on the bushings that hold the butterfly from each end so the free play is removed ....and voila....what do you know......rattle stopped !

    The butterfly still moves freely, but i guess that is all it needed to remove the extra play.

    500 miles and I am still rattle free.....bypass opens and closes perfectly.

    So if you are ready to make the 1k investment...worth on last try.

    Carefull if you are not intimate with this system since the butterfly could stuck and would lead to other major problems........read threads etc....
     
  2. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,654
    San Carlos, CA
    Full Name:
    Mitchell Le
    damn! the ingenuity ...
     
  3. WATSON

    WATSON Two Time F1 World Champ
    Owner Rossa Subscribed

    Sep 9, 2010
    23,901
    WI
    Makes sense....and good "repair".

    I wonder how many people have taken their 355 to a Ferrari dealer and paid $1000+ to have this repair done to the bypass valve....more than a few I bet ;)
     
  4. Shorn355

    Shorn355 F1 Veteran
    Rossa Subscribed

    Jan 13, 2011
    6,862
    Colorado
    Full Name:
    Scott
    FoD replaced mine when it was rattling on their dime before I took delivery (pretty cool actually) but will keep this in mind should the new one eventually start - great post/tip - THANKS!
     
  5. Shorn355

    Shorn355 F1 Veteran
    Rossa Subscribed

    Jan 13, 2011
    6,862
    Colorado
    Full Name:
    Scott
    I would definitely have been one had FoD not heard it and replaced it - Great tip!!!
     
  6. J. Salmon

    J. Salmon F1 Rookie
    Owner Rossa Subscribed

    Aug 27, 2005
    4,367
    VA
    I used a dab of JB weld to do the same thing. But I pulled it and replaced it with a Cappy shortly after and have no idea how long the fix would last...
     
  7. Extreme

    Extreme F1 Rookie

    May 26, 2010
    2,515
    Northern Utah
    Full Name:
    Erick
    I just fixed mine with a different method of lengthening the actuator rod. Seems to have worked for the last 100 miles.
    I found the fix on this forum.
     
  8. Extreme

    Extreme F1 Rookie

    May 26, 2010
    2,515
    Northern Utah
    Full Name:
    Erick
    The rattle is back I guess I will try this method.
     
  9. tispkj

    tispkj Karting

    Sep 26, 2011
    54
    UK
    Full Name:
    Paul Jennings
    Hi, try shortening the rod, as in opening the valve a touch.
    To do either you have to take valve out as otherwise you will tear the bellows apart don't just twist the rod.
     
  10. gus355

    gus355 Formula Junior

    Aug 3, 2011
    569
    B.C. and WA
    Yes, I have read that people do both - but it seems to make sense to have the rod slightly pulling the lever to pre-load the valve.

    I am going to try it on mine asap - after going back to stock from a Tubi and un-wiring my bypass, it (of course) rattles...
     
  11. greybeast

    greybeast Formula Junior

    Nov 15, 2011
    254
    Long Island
    Have had the rattling valve problem for a while. Finally bit the bullet to fix it. Turns out that the main shaft was loose in the bearing. Capristo valve is ordered. Will post my experience once it's up and running. Couldn't find any solid info about it here on fchat, but looked good in the pictures and no more expensive than the f-part, so we shall see how it goes....
     
  12. cladd2000

    cladd2000 Formula Junior
    Silver Subscribed

    Jan 18, 2005
    519
    A visual aid would be nice. I took the preload as high as I could on mine and it still rattles. So, where the rod that the butterfly mounts to goes into the side bushing area you took out the play with a chisel?
     
  13. redwedge

    redwedge Formula Junior

    Sep 30, 2012
    472
    London
    Full Name:
    Steve C
    It's probably worth me saying here that my 355 has a Porsche 911 (997) bypass valve on it - it cost the previous owner (tispkj on here and elsewhere) a tenth of the price of the Ferrari part and fits with just a small modification to shorten the actuator rod.
     
  14. gus355

    gus355 Formula Junior

    Aug 3, 2011
    569
    B.C. and WA
    You shortened the rod? Basically you are adjusting it so the valve is very slightly open at rest.
     
  15. gus355

    gus355 Formula Junior

    Aug 3, 2011
    569
    B.C. and WA
    Ok so I got rid of the rattle today - lengthened the rod by about 1/8".
     
  16. Extreme

    Extreme F1 Rookie

    May 26, 2010
    2,515
    Northern Utah
    Full Name:
    Erick
    I did this to mine last year only to have the rattle come back.
    I hope it works better for you.
     

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