Exhaust gas analyzer | FerrariChat

Exhaust gas analyzer

Discussion in 'Technical Q&A' started by Jdubbya, Jul 5, 2013.

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  1. Jdubbya

    Jdubbya The $10 Trillion Man
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    I'm trying to dial in the carbs on my 78 308. I started looking at gas analyzers but it seems so many of them have OBD2 connections and all sorts of other stuff that wont help me a bit.

    Anyone have a suggestion for a fairly simplified version at a reasonable price?
     
  2. stevecomp

    stevecomp Formula Junior

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  3. Jdubbya

    Jdubbya The $10 Trillion Man
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    I had been looking at them. Was able to find the "basic" kit which still has more stuff than I'll need (which was a bit cheaper) on Amazon. Should be here next week. :) That'll give me time to do somemore carb work. Going to check float heights tonight.
     
  4. bill308

    bill308 Formula 3
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    A basic CO meter will do a pretty good job. I think Gunson still offers their
    Gastester for about $200 new. Used, one can occasionally find a Heathkit or Hawk CO meter in the sub $100 range. I'm sure there are others.

    Which one did you get?

    Bill
     
  5. Jdubbya

    Jdubbya The $10 Trillion Man
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  6. Jdubbya

    Jdubbya The $10 Trillion Man
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    I had been looking at them. Was able to find the "basic" kit which still has more stuff than I'll need (which was a bit cheaper) on Amazon. Should be here next week. :) That'll give me time to do somemore carb work. Going to check float heights tonight.
     
  7. Trabots

    Trabots Formula Junior

    May 15, 2011
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    Just a warning about the Innovate wide band AFR reader. It does the job no question however
    it has plug receptacles in the unit which have no load taking support other than the soldered terminals to the circuit board. For a hand held device undergoing lots of flexing/bending loads on those terminals, it is a poor design. Mine failed and waiting on repairs. No problems with warrantee and service however so far. I also had problems getting an accurate rpm using one of the plug coils despite my multi-meter showing correct rpm off the same signal source. I got a good signal finally off an injector.
     
  8. Jdubbya

    Jdubbya The $10 Trillion Man
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    Well I got the unit today but didn't think about power for it. My older 308 has the small euro cigar lighter so I had to order an adapter. Now I get to wait for it to arrive. Gonna get this all set up on the computer though so when the power cord gets here I can plug and go....I hope!!
     
  9. bill308

    bill308 Formula 3
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    Jdubbya,

    Are your sniffer tubes still intact and useable?

    Where do you plan to mount your A/F sensor(s)?

    Bill
     
  10. Jdubbya

    Jdubbya The $10 Trillion Man
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    The plugs are there but I don't think I want to try getting them out. I got the clamp for the exhuast with it.

    Now I'm having issues getting the stupid thing to idle. It seems like I have a vacuum leak but I'll be darned if I can find it. I set the carbs all back to base settings. Once I get the idle set around 900 any touch of the throttle and it either dies or starts to take off.

    I thought maybe the linkage ball joints were binding so I cleaned and greased them.

    Checked the timing again when I had a decent idle and it was good.

    I'm about to the point of giving up and towing it to my mechanic and begging for mercy.


    :(
     
  11. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    What is the average air mass flow per barrel (Kg/hr on the Synchrometer scale) at that 900 RPM idle speed, and what is your ignition timing at that RPM? It might not have all cylinders actually contributing at idle (and this will result in a higher average mass air flow per barrel), but the "typical good" range for Kg/hr/barrel varies with the idle ignition timing some -- more advance of an R1 only set-up = less air needed to achieve 1000 RPM = low 3's to maybe 4 Kg/hr; less advance of a stock US R1/R2 set-up = more air needed to hit 1000 RPM = mid 3 to mid 4ish Kg/hr. Are you in those ranges?
     
  12. bill308

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    So, no sniffer tubes. No way to discriminate between individual cylinder air fuel ratios(AFR's) at idle and off idle. That's where the factory setup is a good tool.

    What idle jets are you presently using? I started my tuning with 55's, then changed to 57's where I saw some improvement in the progression zone, but I was still getting lean misfires under low to moderate cruise conditions. I changed to 60's and the progression zone was now solid. All lean misfires were gone, plugs cleaned up. Idle mixture setting was easier, more forgiving.

    Are you running standard pump gas with 10% alcohol? I had to go up two jet sizes to find better drivability and keep my plugs clean. Lean misfires were fouling my plugs.

    Are you balancing off the idle stops? This is the general condition the linkage is in when in use. One needs to balance to this condition rather then when linkage position is limited by the throttle stops. I do not use my idle stops for other than preventing throttle closure bore contact.

    Bill
     
  13. Jdubbya

    Jdubbya The $10 Trillion Man
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    I was going to say I don't want to hijack this thread but it's my thread so here goes! ;)

    Just to set the whole stage, I installed pertronix in one distributor and had both distributors rebuilt. I had the car running and ended up with some other issues and have spent a long time working through them (starter, throttle cable, fuel pump and hoses...).

    I went back to the beginning with the distributor install last night just to make sure I had everything set properly. I also installed new plugs and wires when I did that work. Went back through all of that too even continuity checks on the wires. I'm confident it's all set properly.

    So...I had everything idling pretty decent a week or two ago and synched the carbs per Birdman's tutorial. I had everything dialed in pretty well at almost exactly 450 at ~900rpm. But I had a big lag between the front and rear banks because one of the turnbuckle links seemed loose. I also had the same issue with taking off once I touched the throttle. That's when I took the linkage apart, cleaned and greased and reinstalled. Boy are those tiny cotter pins a pain!! I made sure I didn't tighten the end caps too tight also.

    Now when I get it to idle it's up around 600-700 at ~900rpm. I wanted to set the idle back up at 1500 and go through the sync again but I ran into the problems again.

    When I had the idle set decent, timing was at ~6°btdc. I'm running BP6ES plugs gapped at .029. I'm running NON ethanol gas and my current jet set-up is 60 idles, 135 mains, 170a/c with f36 et's. I went to the 60 idles because even when I had it idling decent a couple weeks back there was a huge stumble off idle. Yes I did the synch with the idles stops backed out.

    Steve your "not all cylinders contributing at idle" seems like a very likely culprit, but what would cause that and what would cure it? That seems to make a lot of sense too because adjusting the f/a screws on a couple barrels doesn't seem to affect idle much.

    Appreciate the help gents! I consider myself pretty smart and a decent home mechanic but this thing has got me amazingly frustrated. It seems like I make headway and am close to getting it dialed in and it all goes to hell again for no apparent reason.
     
  14. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Please explain the meaning of the "450" and the "600-700" values. Are those airflow per barrel measurements? Units? Device used?
     
  15. Jdubbya

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    My bad, got carried away with the zeros. Should have been 4.5kg/h and 6-7kg/h per barrel using a standard airflow synchrometer.
     
  16. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #16 Steve Magnusson, Jul 20, 2013
    Last edited: Jul 20, 2013
    4.5 Kg/hr is too high-ish for 6 deg BTDC at 900 RPM IME (and 6~7 is completely unacceptable).

    Although it is a little bit dangerous, in order to verify if a cylinder is, or isn't, contributing at idle, if you partially remove the spark plug extender from each spark plug one at a time at warm idle (so that it arcs to the inner metal spark plug tube rather than the spark plug terminal), if all 8 cylinders are doing equal work at idle, you would see a similar slight RPM drop and hear a change in engine note when each one is (individually) disconnected.

    Where are you roughly in "average number of turns open from fully closed" on the mixture screws? I note that Birdman's suggested method (go too rich then go back a bit) is opposite to what I'm used too (fully close, open slowly until the cylinder starts to contribute, then open 3/8~1/2 turn more).
     
  17. Jdubbya

    Jdubbya The $10 Trillion Man
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    I'll try that. I'm not sure as far as the mixture screws, but last time I played with them I set everything to 3 turns out and went from there. There were a couple barrels that were popping and took about another turn or two at most to stop the popping.

    I planned to start over with the synch process once I got it to idle decent. Just never made that point yesterday.
     
  18. bill308

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    60 idles on pure gas might be a bit on the rich side but you shouldn't have any lean misses. So good enough until you know better.

    Have you confirmed timing advance on both banks with a timing light?

    I'd check the plugs and note if any are fouled. Replace any suspect or fouled plugs. It's hard to tune with a fouled plug.

    Pick a target idle speed and make all mixture adjustments as close to this idle speed as possible. 950 rpm is good because it's well away from the point of start for the ignition advance which can occur as early as 1000 rpm and it's open enough to have reasonable air flow.

    As Steve suggested, test the lean side of each cylinder's mixture by screwing in until you can detect a stumble. Now back it out to best high idle (maybe 3-flats). Note any cylinders that don't respond to this challenge (i.e. no effect).

    Keep correcting rpm's as necessary.

    Bill
     
  19. Jdubbya

    Jdubbya The $10 Trillion Man
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    Alright I'm about baffled here. I tried some other things like swapping wires from the Pertronix units (didn't figure it was likely since I did have the car running at least), I went back and checked the install of the distributors again, played around with the power and tach wire just to see if that made any difference, and who knows what else.

    I still get the same issue. The car seems to idle fine and then just seems to take off for no apparent reason. Today I had it idling at about 900 and was walking away from the car to grab a wrench and it just idled right up to about 1400-1500.

    During the few minutes it was idling decently I tweaked the linkages and got the carbs very close to even, but airflow was up around between 6kg/hr and 7kg/hr.

    I'm going to try swapping the wires and caps out for the old ones just to see if it's something there. Other than that I'm thinking it has to be a carb issue but why would it suddenly be getting more gas or air without touching the throttle.

    Any idea would be appreciate. I didn't get around to checking each cylinder to see if they were all firing at idle so will see if I can get that done too. It also seems to my ear like the tach is reading low but if I try slowing the idle down any more the car ends up stalling. I have a little inductive tach you slide over the cable, but it jumps around and won't give me an accurate reading.
     
  20. Jdubbya

    Jdubbya The $10 Trillion Man
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    Before I took anything off I went back and re-checked the timing. It's jumping around and the idle won't stay steady long enough but when it's right at about 900 the timing is pretty close to 6° btdc.

    I'm going to go ahead and swap the wires and caps and probably plugs at the same time and see what happens.
     
  21. maurice70

    maurice70 F1 Rookie

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    I got the Innovate LM-1 when I had the GT4.I ended up welding a stainless steel bung in the exhaust and screwing in the A/F sensor.I did have the tailpipe clamp but it would fall out when I would take the car for a test drive, when I screwed the clamp harder,it began to damage the exhaust tip.
    Not that much use for it these days with the 328 though.
     
  22. Jdubbya

    Jdubbya The $10 Trillion Man
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    #22 Jdubbya, Jul 29, 2013
    Last edited: Jul 29, 2013
    I worried about that as well. I did a quick test fit with the clamp and wondered if it would hold without leaving a permanent mark on the exhaust tip. We'll see what happens, I have some work before I'm ready to use the LM-1.

    I bought new plugs and have new wires. I'm going to try those two things tomorrow and see what I come up with!!
     
  23. Trabots

    Trabots Formula Junior

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    The further away from the engine the sensor is located, the leaner it will read. I was told this by Phillipe at Innovate. He would not say how lean it would read however.
     
  24. maurice70

    maurice70 F1 Rookie

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    Thats the other reason I welded the bung.I only welded it on the exhaust pipe serving the front bank though.I always wanted to weld one in the rear bank pipe but never ended up doing it.
     
  25. Jdubbya

    Jdubbya The $10 Trillion Man
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    Well hopefully I made some progress. I swapped the plugs, wires, and caps and it didn't seem to make a whole lot of difference. Was still having most of the same issues. I left it sit for awhile, have been busy with other stuff anyway.

    I got back at it today and first wanted to re-check the timing. I think I had it advanced too much. The marks on my flywheel are hard if not impossible to read which really had me vexed when I was setting the whole thing up initially. I retarded the timing back to the PM marks versus what should be +6° and the idle smoothed out. I tweaked the carb synch a bit more and it seems to be running decent at the moment. I've still got some parts and pieces (including the airbox) off so didn't take it out for a drive, but at least revving it in place it seems to do ok now. Slides back down to idle pretty evenly.

    There seems to be a bit of a stumble just off idle but I should be able to even out little problems like that when I start playing with the A/F meter. I want to see if I can get things somewhat buttoned up tomorrow and take it for a drive and see what happens.

    The only thing I can figure is with the timing too advanced maybe the advance was right on the edge of kicking in and that's why it would all of a sudden run up. Oh, and after tweaking the carbs a bit more they are all sitting at between 3.5-4 at 900rpm. Much better.
     

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