Fuel accumulator test | FerrariChat

Fuel accumulator test

Discussion in 'Technical Q&A' started by Crowndog, Mar 24, 2012.

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  1. Crowndog

    Crowndog F1 Veteran

    Jul 16, 2011
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    I am going to be replacing my fuel accumulator in my 308. At the same time SRI fuel hoses go in. My question is: is there a way to verify that the new one works before putting it in other then putting it in?
     
  2. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #2 Steve Magnusson, Mar 24, 2012
    Last edited: Mar 24, 2012
    Wouldn't you want to verify that the old one is bad before putting in (or buying) a new one?

    The bottom line tests for your type accumulator are:

    1. Is the fuel system pressure after shutoff about ~3 bar and doesn't fall below ~2.6 bar after 20 minutes? (although failing this test can be caused by a leaking check valve, bad accumulator, or several other causes -- see page D43 in the 281/83 Mondial8/QV WSM for description)

    2. No fuel flow out of the breather fitting (or in the return line to the tank, if so equipped).

    3. No external fuel leakage (up to system pressure of ~5.5 bar).

    Any "test" system to verify those conditions would be as complicated as the actual fuel system so don't see how that would save work.
     
  3. Crowndog

    Crowndog F1 Veteran

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    Thanks for the information Steve. I have lost warm start (no other symptoms) without using the gas pedal so have assumed the accumulator after 25 years has given up the ghost. I was curious if there was a Ferrari Master's trick for pre-testing one. Hate to go to all the work doing the replacement just to find out that I put a NOS in that was bad. I recently replaced the WUR and one by one I am expecting other subsystems to fail. It would be great to create a MTBF chart for 308 parts or for all F car parts for that matter. Then we could be more proactive instead of reactive to failures.
     
  4. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #4 Steve Magnusson, Mar 24, 2012
    Last edited: Mar 24, 2012
    I'd put a much higher probability on the fuel pump check valve for this symptom, but IMO you should:

    A. first verify that the root cause of the warm restart problem is that the supply fuel pressure after shutoff is falling below spec, and

    B. if that's verified, the tests described on page D43 describe how to isolate whether the primary side of things (leaky check valve, leaky pressure regulator, leaky cold start injector) or the control pressure side of things (WUR) is the culprit.

    Does your model leave the breather port of the accumulator open to atmosphere or do you have a fuel line connecting the breather port of the accumulator back to the top of the fuel tank? The main failure mode of the accumulator would be a leak in the diaphragm -- and that would have fuel coming out the breather port.
     
  5. fastradio

    fastradio F1 Rookie
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    There is. Diagnose first, then replace parts. The Bosch CIS problems/symptoms are exceptionally well known and documented thoroughly. Steve has done a phenomenal job in walking you through the steps. Even the factory manual excels here. With a pressure gauge and appropriate valve, your hot/warm start problem could be diagnosed efficiently. (I taught Bosch CIS diagnostics to repair centers about 20+ years ago. This is how we would troubleshoot any problem; control and system pressures known first, then replace parts.)

    No need for this fear, see my first response.

    Your car does give you subtle warning signs. However, what you propose is a truly great idea. However, keeping in mind that the car is 30 years old and subject to past care and fuel quality, I would say that, currently, all components are subject to eminent failure.

    Best,
    David
     
  6. Crowndog

    Crowndog F1 Veteran

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    #6 Crowndog, Mar 24, 2012
    Last edited: Mar 24, 2012
    You guys are great. I will perform or have performed all that is outlined or taking your "eminent failure" as gospel may just go ahead and replace the checkvalve as well. However I am inclined to see the results of the tests first. I will post the results. Thank you both for your time and wisdom. Now I need to find out if the check valve is in my pump or not. To the manuals.........I will give Larry a call Monday about any line changes I may need to make depending on the pump in place.
     
  7. PT 328

    PT 328 F1 Rookie
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    Robert I believe the check valve on your 85 QV is external. The cross reference part number is E3030-27424 and is the same for the 328. I replaced mine not too long ago as I found a small drip coming from one of the copper washers.

    Here is a link. Put the part # in and your ready to go. A bargain at $17.88.

    http://www.importeccatalog.com/
     
  8. mwr4440

    mwr4440 Five Time F1 World Champ
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    This info needs to go upstairs in the parts xref sticky.

    Eurospares sells them, the check valve that goes on the FD, dirt cheap too.
     
  9. mwr4440

    mwr4440 Five Time F1 World Champ
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    Robert,

    I replaced EVERYTHING as I have Bosch just right down the street. WUR & FD were rebuilt. As has been said it is all 30+ years old and you have NO idea how those parts were cared for during that time.

    Wasn't cheap but it wasn't that expensive either. Should be good until long after I meet Enzo in person.
     
  10. Crowndog

    Crowndog F1 Veteran

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    #10 Crowndog, Mar 25, 2012
    Last edited: Mar 25, 2012
    Thank you! great info. Part ordered!!
     
  11. Crowndog

    Crowndog F1 Veteran

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    #11 Crowndog, Mar 25, 2012
    Last edited: Mar 25, 2012
    I just had the WUR replaced, it was a rebuild from our friend Larry. So far the FD is doing okay. (knocking on wood) I suppose while I am replacing the hoses and accumulator I will replace the checkvalve also. Seems the prudent thing to do.
     
  12. jacques

    jacques Formula Junior

    May 23, 2006
    877
    Los Angeles/Florida
    Could someone please tell me if the external fuel pump check-valve is model specific, or universal, as I suspect the same problem with my 1980 400i(every part is X2 of coarse). Thank you very much,indeed.
     
  13. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Yes, it is model specific, but some models are a more difficult conversion than others because of the plumbing/fitting changes needed -- the good news is that your model (400i) is the easy one because the line leaving the fuel pump outlet is already a banjo fitting so all you need (2X) is the later fuel pump, an external check valve, and the female cap nut (which is also readily available as a Mercedes part) plus the various copper sealing washers.

    Just went thru this with FChat member jeffsjag90 offline so you might send him a private message and ask for the details. If you can't reach him, send me an email, and I'll forward the email trail to you.
     
  14. Crowndog

    Crowndog F1 Veteran

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    I still need to hunt this one down. I will post the results when I determine this. However, I never get a fuel odor coming from the rear.
     
  15. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    If you have the line connecting the accumulator breather port to the top fuel tank, you wouldn't get a fuel smell even if fuel was (wrongly) leaking out the accumulator breather port. Unfortunately, the '84-'85 US 308QV SPC isn't available anywhere online (that I know of) so I couldn't check first if you have the line or not. If you don't have that line, your nasal observation is a good sign that it is not leaking.
     
  16. Crowndog

    Crowndog F1 Veteran

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    Thanks Steve I will run this to ground and report back so all 84-85ers can benifit from the info as it is a neat part of the DDx.
     
  17. jacques

    jacques Formula Junior

    May 23, 2006
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    Thank you, Steve so very much for your wonderful reply(#13) regarding my 400i. I will check everything out within the next few day. I am continually amazed at your seemingly boundless capacity for helping your fellow travelers..Thank you to the rest of you, also, for this wonderful forum. Jacques
     
  18. Crowndog

    Crowndog F1 Veteran

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    #18 Crowndog, Mar 26, 2012
    Last edited by a moderator: Sep 7, 2017
    I found the 328 1985 US diagram from Ricambi. Is this it part#29 that you refer to?:
    Image Unavailable, Please Login
     
  19. mwr4440

    mwr4440 Five Time F1 World Champ
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    I believe it is. My '81 is like the model depicted.

    Had the hot start issues so I knew the accumulator was likely at fault.
     
  20. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Yes, and would make sense for a US '84-'85 308QV to have it too (since the EPA frowns on liquid fuel leaking out ;)) so please let us know if you've got the same line (the euro 308QV pictures show that that line is not used on that version).
     
  21. Crowndog

    Crowndog F1 Veteran

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    Will do.
     
  22. Crowndog

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    Okay, line 29 does exist on my car but...it goes up in the right direction but I cannot see the top of the tank where the diagram indicates it terminates. It looks like it goes there but I can't say for 100%. This weekend I will be at a friends that has a borescope to verify. Oh, and my new check valve came in today and it does come with crush washers. Yay!
     
  23. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #23 Steve Magnusson, Mar 27, 2012
    Last edited: Mar 27, 2012
    Then the "accumulator diaphragm test" is to disconnect that line (at one end or the other), unplug the safety switch, and turn the key "on" (so the fuel pump runs) -- if fuel comes out = bad accumulator for sure.
     
  24. Crowndog

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    I just knew you were gonna say that. This weekend. So if fuel doesn't come out then bad checkvalve assuming pressure tests are good?
     
  25. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Don't quite follow this as, if the "pressure tests are good", you wouldn't need a new check valve ;)

    If your accumulator is leak free, then I'd still put the highest probabilty for the cause of a warm restart problem as the check valve, but a problem (leak) in the regulator section of the FD (either the main shut-off seal or the WUR return seal) could still also cause the same symptom (if your root problem is losing the residual fuel pressure after warm shut off).
     

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