Fuel pump shuts off when warm | FerrariChat

Fuel pump shuts off when warm

Discussion in '308/328' started by cbmcdona, May 31, 2024.

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  1. cbmcdona

    cbmcdona Karting
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    Jul 19, 2022
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    Caleb McDonald
    Hi everybody. I have something that is driving me a bit crazy. I have a 77 308 GTB, so a carb car. I am having a very annoying and strange issue. It would seem that when the car is fully warmed up that the fuel pump shuts off. This only seems to happen when fully warm and when actually going down the road. I can let the car sit and run in the garage for an hour or more without any issues at all. It is also always fine from cold, until the oil temp gauge moves off of its peg. I have already replaced the fuel pump with a Hardy unit, as I thought that was the issue, but to no avail. It seems to be electrical of some sort, but I have checked at the fuse panel, and there at least seems to be power through the fuse when this is happening. The fuse panel is a replacement Birdman unit by the way. Could it be a broken wire to the pump that only has an issue when it gets warm? Definitely a real head scratcher and something quite hard to diagnose since it won't pop up its head when the car is stationary in the garage.
     
  2. cbmcdona

    cbmcdona Karting
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    The other thing I was thinking was possibly vapor lock. I am not able to hear the Hardy pump click when this happens so I guess there is a chance it could be vapor lock. The fuel return from the carb to the passenger tank is blocked as it was recommended by the folks at Hardy to run this without a return so that it would build proper pressure. Please let me know your thoughts.


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  3. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    Blocking the fuel return line seems counter-productive to me for vapor lock as the return line helps keep the fuel in the fuel lines in the engine bay cooler (and often modifying a system to have a fuel return line is a "fix" for vapor lock). The fuel pressure needs of a carbed 308 are minimal -- much more common to have too much pressure than not enough. What model Hardy fuel pump are you using?

    I take it that you've also bypassed the safety switch in the Driver's seat? If it is an electrical wiring issue (i.e., the fuel pump is electrically shutting off), inspecting the condition of the bypass should be on the list (i.e., clean/tight connections).
     
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  4. cbmcdona

    cbmcdona Karting
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    Steve thanks for your help. The Hardy pump I installed was model 8812-3. The spec sheet for it is here:

    https://www.hardi-automotive.com/wp-content/uploads/DB8812-3.pdf

    I tried installing it with the fuel return hooked up but it only was generating about 2psi and the pump ran continuously. I reached out to the folks at Hardy and the recommended dead heading the pump and thus resulted in 5psi and the pump turning off once it built pressure. I wonder if I’m getting boiling in the lines, building pressure and causing the pump not to run? I wonder if I connect the return if 2psi is enough pressure. I thought the carbs needed 3-5psi. Also in terms of plumbing is the pump supposed to come directly from the tank or should I the tank go to the fuel filter then the pump? I have seen suggestions both ways and I have a feeling having this incorrect would pose issues as well.

    The seat switch bypass is a good idea. Mine is indeed bypassed and I checked it when I redid my interior and it was all good at that time but doesn’t hurt to give it another look.


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  5. bitsobrits

    bitsobrits Formula Junior
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    Steve
    Factory set up is fuel passes through the filter before going to the pump, which makes sense. That is a large capacity, high flow filter, so no issues with restriction there (start with a new filter, so you know it's condition). The pump should pretty much run continuously, due to the fuel bypass setup. The factory routing/filter setup is fine. Your problem is elsewhere.
     
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  6. cbmcdona

    cbmcdona Karting
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    Thanks for the confirmation. It sounds like I do indeed have everything hooked up correctly. I had triple checked all the diagrams I had seen but it is good to hear confirmation on this. I currently do not have the factory rollover check valve in the return line. So I thought I might try hooking the return back up and putting in a check valve with a 3psi spring. Hopefully this will allow flow but bring pressure up from the 2psi that the Hardy was running at with the return completely open. From everything I had read 2psi seemed too low but I actually never tried to drive it that way. I immediately reached out to Hardy and they recommended the dead head configuration which on a mid engine car like the 308 probably would end up with too much heat and having vapor lock. I will report back after giving it a try. The check valve comes tomorrow supposedly.


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  7. bitsobrits

    bitsobrits Formula Junior
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    I don't think having the check valve in place will make a difference, but it won't hurt. The carbs don't need pressure, they need volume. Pressure just needs to be high enough to pump the fuel up to the carbs in sufficient volume to keep the float bowls full under all conditions. If the car runs fine at speed, then there is enough fuel in the float bowls so volume is sufficient. I've got Webers or Dellortos on 3 cars, and set them up to operate in the 2-5psi range. You don't want too much pressure or you can overwhelm the needle valves in the carbs. I'm at a measured 4psi in my 308, FWIW, with a Delphi pump that's rated at '5-7max'.
     
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  8. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    Can't fault the specifications of that pump. IIRC, it takes about 1 psi to "lift" the fuel from the bottom of the tank to the level of the carb inlets so some lessening of the pressure is normal (when measured at the carb inlet), but no experience with no return check valve in place, but I believe the main return flow "restriction" is the orifice size in the 108032 special banjo bolt at the 7/8 carb outlet where the small return line attaches:

    https://www.ferrariparts.co.uk/part/ferrari/108032

    However, even if the return flow is too high (dropping the pressure), the symptom would be the pump output pressure falling too low at high RPM (when the engine needs a large fuel flow) and the engine not getting enough fuel so not able to reach high RPM. Consequently, do give having the return flow set-up in place (even if only 2 psi at the inlet). Another thing having the return flow in place will help you rule in or out if it's an electrical issue -- as the fuel pump should always be audibly running. Good Hunting!
     
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  9. Hannibal308

    Hannibal308 F1 Veteran

    Jan 3, 2012
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    I’ve used the Hardi 18812 on two carbed cars with no regulator and open return line without issue for years. Your model number us different and that may be the issue.
     
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  10. cbmcdona

    cbmcdona Karting
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    Thanks! I looked at the specs of the pump you are using and they look to be identical to the one I bought. Only difference looks to be the orientation of the inlet and outlet. Your part number looks to have them 180 degrees out while mine is 90 out. So it looks like mine should work just fine without any regulator and with the return hooked up. I hooked up the return this weekend, just haven’t had a chance to drive it yet and see. I will keep everyone posted. If it’s all down to the return I’ll feel really dumb but I was following the advice that the folks from Hardy gave me. Maybe wasn’t the right advice for a 308 with four carbs and all that mid engine heat lol.


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  11. cbmcdona

    cbmcdona Karting
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    I know before it warmed all the way up with oil temp up to snuff it didn’t have any issues. I could take it to 5k with no fuel starvation at all. Didn’t want to push it farther without good oil temp and that’s when the issues started. I hooked up the return but haven’t had a chance to drive it yet. I will keep everyone posted.


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  12. cbmcdona

    cbmcdona Karting
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    It’s good to know that 2psi is ok. With the return hooked up I was measuring 2.5psi. I was concerned as I was reading a minimum of 3psi was ideal. I’ll try running it without any check valve at all and see how it goes. No reason to add in more complexity if it’s not needed. Thanks for the help.


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  13. Hannibal308

    Hannibal308 F1 Veteran

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    The inlet and outlet elbows can be spun to any orientation.
     
  14. cbmcdona

    cbmcdona Karting
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    Interesting. The part number I purchased has them fixed 90 degrees from each other and are moveable. All of the pump specs seem the same. Hardy makes way too many part numbers. I’m guessing the inlet/outlet have to be the difference but we will see. I tried running it in the garage with the return hooked up and it ran totally fine. Haven’t had time for a good road test as of yet but maybe this weekend. We shall see.


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  15. Hannibal308

    Hannibal308 F1 Veteran

    Jan 3, 2012
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    Several of the Hardi pumps differ only in the way the wires are connected to the pump. 3.5-5.0 psi at the pump is the workshop manual spec as far as I recall. Best O’luck!
     

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