Gulfstream Pilot error in Katz Crash? | FerrariChat

Gulfstream Pilot error in Katz Crash?

Discussion in 'Aviation Chat' started by Juan-Manuel Fantango, Apr 8, 2015.

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  1. Juan-Manuel Fantango

    Juan-Manuel Fantango F1 World Champ
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    #1 Juan-Manuel Fantango, Apr 8, 2015
    Last edited: Apr 8, 2015
    So I read this article today and it seems so improbable that professional pilots would operate in this fashion. As I type this I realize that some on here may have known them. Why did the systems fail if the gust lock was on? I don't understand how this could happen.

    Attorney For Families in Lewis Katz Plane Crash Disputes Interim Findings of NTSB « CBS Philly


    Investigators of the private-jet crash that killed billionaire Lewis Katz discovered that the sports mogul’s personal pilots almost never performed the required pre-flight safety checks when shuttling their boss around the country.

    There were only two occasions out of the last 176 trips of Katz’s Gulfstream IV in which the pilots bothered to fully test the flight controls before takeoffs, according to preliminary reports released Wednesday by the U.S. National Transportation Safety Board.

    While the NTSB isn’t yet ready to assign definitive blame for the cause of the crash, the hundreds of pages of documents it released paint a picture of two pilots repeatedly failing to follow basic safety procedures. That includes on their final voyage May 31, which ended with the plane skidding off a Boston-area runway and bursting into flames, killing the pilots, a flight attendant, Katz and three other passengers.




    “One of the main reasons that aviation is as safe as it is today is because of rigid checklist adherence,” said John Cox, a former airline pilot who is now president of consulting company Safety Operating Systems. “It is vitally important. The fact that a crew would not do that is disappointing.”

    Controls Locked

    The documents show that the aircraft made by Gulfstream, a unit of General Dynamics Corp., is also under scrutiny. The plane’s flight controls were locked during the takeoff and the company had designed its plane so that it should have been impossible to attempt a takeoff in that condition. The company acknowledged to the NTSB that the system didn’t perform as designed, according to the documents.

    Gulfstream can’t comment while the investigation is under way, Steve Cass, a spokesman, said in an e-mail.

    Testing whether a plane’s flight controls are working is one of the most elementary safety checks, with pilots making sure all their controls can move normally and completely before beginning every takeoff. Katz’s pilots had done so only about 1 percent of the time, according to the NTSB.

    In addition to the two full tests of the flight controls, the pilots did partial checks 16 times out of 176 flights examined, the NTSB said. Those checks were logged by a computer that recorded flight data.

    ‘Lock Is On’

    Without the check, the pilots didn’t realize it was impossible to lift the nose during takeoff because the controls were locked. The first indication they had that they couldn’t lift off came 29 seconds after they began accelerating as they reached about 150 miles (241 kilometers) an hour.

    “Lock is on,” Michael De Vries, who was at the controls, said, according to a transcript of the plane’s cockpit recorder. He repeated the comment six more times as they sped down the runway.

    The crew waited 10 more seconds and reached a maximum speed of about 185 mph before trying to stop, according to NTSB data.

    “I can’t stop it,” De Vries said 7 seconds before final impact. “Oh no no.”

    On the night of the May 31 crash, Katz’s group was delayed and the attempted departure from Bedford, Massachusetts, for Atlantic City, New Jersey, didn’t happen until 9:39 p.m. The pilots began to move the plane without unlocking the flight controls, including panels at the rear of the jet that lift the nose at takeoff, according to the NTSB.

    Rudder Woe

    As they taxied out to the runway, the pilots got a warning light indicating that the rudder at the back of the plane wasn’t working, which would have made side-to-side control of the aircraft more difficult. While the pilots commented on the alert, according to the crash-proof cockpit voice recorder, they didn’t bother to investigate.

    In addition to the regular flight-control check, Gulfstream also advises pilots to perform a second test of the device that lifts the nose, known as the elevator. Once a plane on a runway reaches 69 miles (111 kilometers) an hour, pilots should ensure that it works. That also wasn’t done, according to the NTSB.

    James McDowell, 61, of Georgetown, Delaware, was the chief pilot and director of maintenance for the company that operated the plane. He had been associated with the owners of the plane for 27 years. The night of the accident, he was acting as co-pilot.

    12 Years

    The captain was De Vries, 44, of Marlton, New Jersey. He had worked for the company for 12 years.

    The plane was owned by SK Travel LLC of North Carolina. Katz was listed as a manager along with Emil Solimine.

    A contract pilot who had occasionally flown with De Vries told the NTSB he didn’t bother with checklists during his flights. Checklists are required at various times during a flight, such as before takeoff, to ensure that pilots don’t forget anything.

    A factor that may have contributed to the pilots’ actions is Gulfstream’s design of the plane, which the company said wasn’t properly certified.

    Like most aircraft, the Gulfstream IV has a device that locks the flight controls while the plane is on the ground to prevent damage from wind. It’s known as a gust lock.

    Because an attempted takeoff with the flight controls locked can be catastrophic, Gulfstream was required to make it impossible for such a mistake to occur. It did so by preventing the throttles from moving if the gust lock was engaged.

    Gust Lock

    The NTSB found during the investigation it was possible in some cases to get increased power from the engines with the flight controls locked. The manufacturer didn’t test the gust lock to ensure that it would work properly, according to NTSB.

    Katz, 72, had flown to Bedford to attend an event at the Concord, Massachusetts, home of Richard Goodwin and historian Doris Kearns Goodwin. Katz, a lawyer and businessman, once owned the New Jersey Nets basketball team, New Jersey Devils hockey team and ran billboard and parking-lot companies. He won control of the Philadelphia Inquirer newspaper and its sister publication at a court-ordered auction less than a week before the crash.

    “Nearly a year after the tragedy, we continue to mourn his loss, but Lewis’ spirit and vision live on in so many ways around this company,” H.F. “Gerry” Lenfest, owner of Philadelphia Media Network Inc., said in an e-mailed statement. Katz was a partner in the company that bought the Inquirer and other businesses.

    The other passengers killed in the accident were Susan Asbell, of Cherry Hill, New Jersey; Marcella Dalsey, of Williamstown, New Jersey; and Anne Leeds of Longport, New Jersey. Flight attendant Teresa Ann Benhoff, of Easton, Maryland, also died.

    (A previous version of this story was corrected to fix the name of the pilot quoted as saying “Lock is on.”)
     
  2. Rifledriver

    Rifledriver Three Time F1 World Champ

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    #2 Rifledriver, Apr 8, 2015
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    If true I am surprised he lived as long as he did. I am also surprised anyone flew with him, especially the company chief pilot. Again, if true it makes you wonder about the culture of the entire company.
     
  3. Juan-Manuel Fantango

    Juan-Manuel Fantango F1 World Champ
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    So I got one answer from an old article. I guessing this has been discussed on here, so sorry if this is a repost. Just too lazy to do a search after seeing the article today.

    Katz Plane?s Flight Controls Eyed as Locked in Takeoff - Bloomberg Business

    Pilots are supposed to ensure that all flight control systems are functioning before each flight. A review of the plane’s recorder “did not reveal any movement consistent with a flight control check,” the NTSB said. The elevators are locked in the down position while a plane is parked.




    The NTSB update contains evidence that is at times contradictory. The plane is equipped with a safety device that prevents pilots from adding power if the flight controls are locked and there’s no explanation for why it may not have worked. The twin-engine General Dynamics Corp. Gulfstream IV never left the ground even though it reached a speed of 190 miles (306 kilometers) an hour, the NTSB had said June 3.

    If locked, a mechanical system connected to the engines is supposed to prevent engine power beyond a “minimal amount,” according to the NTSB. There was no explanation for why the pilots could have reached such high speeds if the controls were frozen.

    As the plane taxied out to the runway and accelerated for takeoff, the elevators remained in position to hold the nose down. That is how they’re locked on the ground, according to the NTSB.

    The switch that locks the flight controls was found in the off position in the cockpit after the accident, according to the NTSB. The elevators weren’t physically locked down by the latch used to hold them in place, at least as they were found in the wreckage, the NTSB said.


    One of the pilots made the routine call to lift the plane’s nose and climb, Luke Schiada, the NTSB’s chief investigator on the accident, said at a briefing.
     
  4. MarkPDX

    MarkPDX F1 World Champ
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    Leadership sets the tone for operations and in this case there was apparently a culture of complacency. Apart from reading this thread I don't know anything about the case but it sounds like a perfect case study that can be used to educate others on the dangers of complacency.

    I dunno what maintenance is like on a Gulfstream but it doesn't surprise me that it's reliable enough that you could half ass preflight for a while until you get to the point where you blow them off completely. In a way I think flying a bunch of maintenance intensive planes is really useful for building your skills. Nearly every flight there is something going wrong and you really get to know the systems to troubleshoot and realize the importance of a good preflight.
     
  5. donv

    donv Two Time F1 World Champ
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    There were NO checklists verbalized during the start up or taxi out. You can read the CVR transcript for yourself. Terrible.

    I don't fly Gulfstreams, so my understanding may be half-baked, but from what I've read, the control lock must be disengaged before starting the engines. Once you start the engines and have hydraulic pressure on the system, the control lock can't be disengaged.

    Now, there is a shortcut, if you make this mistake-- the hydraulic system can be shut off, with the engines running, and the control lock MAY disengage. It looks like that is what these guys might have done, although given that no one verbalized anything about anything except the taxi route, it's hard to say for sure.

    The problem with this is that if you try this, you may end up in a situation where you can add power (the control lock will appear to be disengaged), and yet the controls are still locked. Obviously if you try this, you would think you would do a full control check and this would let you know if the controls were really free or not.

    Even more pathetic, they got a warning message when they started to advance the power, questioned it, and kept going.

    In addition to complacency and a total lack of professionalism, I think there was another thing at work here. To have to admit that they left the control lock on and shut down and restart the engines would represent a bit of a loss of face. Probably less than they might have thought at the time, but still... To abort the takeoff because of a message they couldn't understand-- another loss of face. So they took shortcuts and hoped it would work out.

    These guys were incredibly unprofessional, and it killed them and, sadly, their innocent passengers and flight attendant.
     
  6. jcurry

    jcurry Two Time F1 World Champ
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    Its a design flaw, not pilot error. Has to be. Arthur Wolk will ensure that.
     
  7. Rifledriver

    Rifledriver Three Time F1 World Champ

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    #7 Rifledriver, Apr 9, 2015
    Last edited: Apr 9, 2015
    Exactly why many endeavors that have such a big downside have routines that need to be followed. No one is perfect and no one has a fool proof memory. **** happens and tried and true routines are developed to prevent **** from happening.

    These guys just thought they were smarter than all those that have gone before.

    How does that go?

    Kick the tires, light the fires, last one in the air is a chicken? Good joke but not good procedure.
     
  8. TRScotty

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    Hopefully not, but you may very well be right...
     
  9. donv

    donv Two Time F1 World Champ
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    In my opinion, there is a design flaw there. That doesn't excuse the crew in any way, however.

     
  10. kylec

    kylec F1 Rookie
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    You can't fix (or design out) stupid.
     
  11. teak360

    teak360 F1 World Champ

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    The last time I flew with my cousin ( he has more than 25,000 hours) in one of his small planes I took the checklist out of his hand. He had it absolutely memorized, word for word. I asked it if he ever flew without reading it. He said, "Never, I read and follow every step, every time."
    Some pilots have the discipline, some don't.
     
  12. Jason Crandall

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    How many millions of Gulfstream flights over the years? This is the first incident like this in a Gulfstream. Based on the info right now, I don't think it's a design flaw.

    Still more info to be released though.
     
  13. MarkPDX

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    The biggest problem in my mind is that if there is a design flaw the waters have been muddied by the actions of the aircrew. From the manufacturers perspective they have an enormous "out" on this one and are disincentivized from looking into it further. What would be interesting to see is if similar type issues have been discovered by crews which have done preflights and then have required maintenance action. It doesn't take a design defect to kill a crew that blew off the last hundred preflights.

    As an instructor and flight evaluator I sometimes like to bring up how the CVR would sound in the context of a accident investigation. We get briefed on lots of investigation findings as do all Air Force flyers.... It's bad enough to have everyone hear your final moments played out but even worse for it to be clear to everyone that you killed yourself out of your own stupidity or complacency. Some people die in unfortunate circumstances yet are remsmebered for doing what they could up until the last moment, others are forgotten except for how they wrecked a perfectly good plane and killed a few people in the process.
     
  14. lear60man

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    I just sat down to din din. Another member texted me about this thread.
     
  15. lear60man

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    #15 lear60man, Apr 9, 2015
    Last edited: Apr 9, 2015
    OK, Please forgive if I ramble a bit.

    By design, you are not supposed to be able to advance the throttles if the gust lock is on. After the Bedford crash, every GIV driver, including me asked to try it at recurrent training. The pilot crying out 'the lock is on' would be a normal panic induced scream IMHO. Correct me I am wrong, but the control lock was found to be in the down (unlocked) position by the NTSB. Lack of a control surface check after engine start, is not SOP and against any checklist. Control surface check is a must. If it wasnt done, bad pilot......but the throttles should have been locked to prevent take off thrust, even taxi thrust.

    BUT how do you check the elevator? The elevator is not visible from the cockpit, in fact we have little mirrors to check the ailerons, ground spoilers/speed brakes.....but no way to check the elevator. There is a buried sentence in the QRH about checking control surfaces on take off roll. The only way to effectively tell if the the elevator is working properly is to hold back pressure upon take off roll and see if the nose lifts off before VR.

    VNY had an unintentional speed bump in the first 2,000ft of the runway. To counteract this, I unintentionally apply premature back pressure to lesson the bobbing up and down of the nose out of my base airport. Its a technique I carry with me today regardless of airport.

    A few months ago a GIV had loss of elevator effectiveness upon take off. The PIC is a friend of mine and we had a candid conversation about it. Ill paste a link to the NTSB prelim at the bottom. Major points I took away from him were:

    A) He had a debrief meeting with the NTSB and various manufaturer Attornies. The contents I cannot discuss.

    B) After his initial debrief, the NTSB locked him out from further discussion/information.

    C) There have been other instances of the elevator loosing effectiveness on take off roll. The law firm representing the Bedford crash had links....too tired to dig them up.

    D) There was a recall by Gulfstream regarding flight control surface actuators. Apparently the vendor changed the design. The new design caused a hydraulic lock.

    CEN15IA139

    DonV said, "Now, there is a shortcut, if you make this mistake-- the hydraulic system can be shut off, with the engines running, and the control lock MAY disengage. It looks like that is what these guys might have done, although given that no one verbalized anything about anything except the taxi route, it's hard to say for sure." If you started the engines with the gust lock on, I can guarantee you there would be a bunch of 'Oh Shi*s, CRAP, HOLD ON.....GET THE QRH.....What do we do.....Oh, ok look it up......Ok, Pull the flight power shut off handle, OK TRY IT NOW...IS IT DOWN? Whew, lets not do that again. etc." Starting engines with the gust lock on is a major event. Ive never done it, and the previous is speculative. But what I do know is that the CVR would have caught something to the effect of 'O Sh*T'.

    This crash is really a head scratch-er for those of us who fly and operate GIV'S. They are so reliable with back up to back up systems. Thats why going for the low hanging fruit (pilot error) is so tempting. If no other cause is found, pilot error is the likely catchall.

    Hope this sheds some light.
     
  16. donv

    donv Two Time F1 World Champ
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    #16 donv, Apr 10, 2015
    Last edited: Apr 10, 2015
    Christian-- read the CVR and FDR reports in the docket:

    Accident ID ERA14MA271 Mode Aviation occurred on May 31, 2014 in Bedford, MA United States Last Modified on April 08, 2015 10:04 Public Released on April 08, 2015 11:04 Total 71 document items

    There was NO verbalization of any sort of checklist, or in fact any discussion of the operation of the aircraft at all (with the exception of the taxi route) until they were on the roll.

    There was NO check of the controls, verbalized or not.

    After hearing the "Rotate" call, the flying pilot repeated "Lock is on" seven times.

    I would agree with you that I would have absolutely thought that starting with the control lock on would generate some discussion in the cockpit. So maybe it was something else... but either way, a control check should have told them something. Of course, they didn't do a control check.

    It happens that they can look at the FDR and see what has happened in the past. Out of 176 takeoff events recorded in the FDR, there were TWO control checks done! TWO! By "control check" they mean full deflection movement of the controls.

    This was pilot error, plain and simple. Complacency, in my opinion-- in an extreme form.

    Ironically, the impetus for using checklists in airplanes came about because Boeing crashed the prototype B-17 due to the control lock being engaged during takeoff...
     
  17. lear60man

    lear60man Formula 3

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    Don, thanks for the link. I just read the CVR transcript and it is pretty damning.


    Couple of notes:

    The below check is NOT taught at Flightsafety or Simuflite. Nor do they teach stuck Elevator on take off during take off roll. I have heard that they DO teach it to instructors at FSI but not at Simuflight as the sim is not programmed to simulate the failure.

    "NOTE: At sixty (60) knots, the pilo
    t shall confirm that the elevators are
    free and the yoke has reached the neutral position.
    NOTE: If the Flight Power Shutoff Handle is pulled at rotation due to a
    flight control problem, high pull forces will be required to achieve the
    takeoff attitude. There will be a de
    lay in airplane rotation and, once
    airborne, a push force will be necessary to maintain the climb attitude.
    Application of forward trim will be required shortly after becoming
    airborne. To avoid running out of forward trim, reduce speed as
    necessary.
    With respect to flight control malfunctions, the
    Airplane Flight Manual, Section 4 – Emergency
    Procedures, included procedures for ....."

    If the FDR or equivalent says there was no control check, thats also fairly damning. My FO and I actually do two checks: On on the after engine start and one as we take the runway. I wasnt aware that the GIV had software that stores control movements. Learn something new everyday.

    I would like to hear the NTSB's findings on how take off power was achieved with the gust lock on.
     
  18. dmaxx3500

    dmaxx3500 Formula 3

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    if they[pilots] turned off engs/shutting down hyds-then turned off ''gust lock'' then started up engs but still had some hyd pressure would that make them think gust lock was off -yet be able to use throttles?

    im not pilot-but from what im reading pilots screwed the pooch
     
  19. lear60man

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    #19 lear60man, Apr 10, 2015
    Last edited: Apr 10, 2015

    The two main hydraulic pumps are connected to the engines IE: when the engines are running you should have 3000PSI. You cant turn off one with out the other shutting down. When the gust lock is engaged it locks the ruder, control wheel (aileron and elevator) and throttles. If the gust lock wasnt designed to lock the throttles, this would be a short investigation.

    This will be debatable but I could see failure of checklist use and failure of gustlock (throttles) as being the cause of the accident. The 'lack of checklist' factor does not apply to me but if there is a flaw in the Gust Lock or Elevator Actuator....that is cause for concern.

    Regarding culture: Pt91 operators can be the gold standard or tinfoil. Some flight departments would put to shame airline procedures. But then you have the cowboys. I normally fly with the same guy. We know each others routine down pat, check then verify each others work. Our familiarity with each other creates a culture of safety by knowing what to expect. There is no pride between us and welcome challenge to the decision making process. We also like to incorporate 'nuggets of knowledge' from other guys we fly with.
     
  20. FERRARI-TECH

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    Wild guess that you are not referring to me ? ;)

    I should try to upload that vid I took from your jump seat...clearly shows you both using the check list...
     
  21. donv

    donv Two Time F1 World Champ
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    I think you're doing it the right way.

    I've flown with plenty of cowboys, although oddly enough most of them were pretty good about checklist usage (not always so great on minimums, or fuel, or maintenance...).

     
  22. Jedi

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  23. dmaxx3500

    dmaxx3500 Formula 3

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    could this also be the owner[katz] was allways in a hurry and the pilots were rushed all the time?,,wernt they his personal pilots?
     
  24. Bob Parks

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    The crash of the first Boeing Model 299 (B-17)was due to the gust locks not being removed before engine start and take off. This incident is supposed to have initiated the creation of the Pre-flight Check List.
     
  25. wizzard

    wizzard Karting

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    Just throwing this out there-it may not mean anything.
    The company out of RDU that managed the GIV also had managed a Baron 58 that crashed with two (all) fatals about two years earlier. It was a WX diversion to an approach to minimums, the airplane got too low on the glide slope and crashed into the ground about a mile short of the runway. If memory serves, the lady flying the Baron was a regular on the GIV and not a real high timer in either airplane.
    A real coincidence???
     

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