Headlight Motor Coloured Wire? 89 Testarossa | FerrariChat

Headlight Motor Coloured Wire? 89 Testarossa

Discussion in 'Boxers/TR/M' started by pv908, Feb 28, 2012.

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  1. pv908

    pv908 Karting

    Oct 11, 2004
    127
    Sydney
    Full Name:
    Paul V
    Hi,

    I have replaced my fuseboxe the with a GT Auto Parts Box. My old board was 'fried tomatoes' and not worth refurbishing.

    It had so so many connections going around the back of the board or modified through the board, that nothing is consistant.

    On the fuseboard, is P19 where the head light motor wire connects to? Also does anyone know what colour the wire is so i can search.

    When i fix this, the last thing to finalise is the high beam flashing mode that is not working when taping the indicator.

    Other than this I believe everything else is connected.
     
  2. Melvok

    Melvok F1 World Champ
    Owner Silver Subscribed

    Jul 25, 2008
    14,268
    Amersfoort, The Netherlands, Europe.
    Full Name:
    Mel
    Hi Paul, can't help you on that sorry but there are more than enough electricians here ...

    Would you be so kind to send us some pics of your new fuseboard... we are very anxious to see something new ... :)

    Flashing beam mode .... do we have that in the F car ... ? I only know that I have to turn the switch ....for permanent high-beam ...
     
  3. testamon

    testamon Formula Junior

    Aug 16, 2008
    346
    Sydney
    Full Name:
    Mike O
    Paul, my reference has P19 as the RH fuel pump position. From the wiring dias looks like there is an earth to both lifting motors that is black. The left hand motor has red striped black and the right hand is just red. Good luck.
     
  4. pv908

    pv908 Karting

    Oct 11, 2004
    127
    Sydney
    Full Name:
    Paul V
    Mel I will post photos tonight, but the board looks the same on the outside as original boards.

    Thanks Mike, I wish I could find all of Steve M's diagrams on what comes in & out of all the white connectors.
     
  5. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,826
    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
    I've never done such a figure showing the function of every wire in the white connectors, but will help if I can. First some questions:

    1. What engine family F113A, F113A040, F113B?

    2. If a RH drive GB version, do you have the DIM-DIP stuff?

    3. What is your reference for "P19"? Robert Hayden posted some information on the internal layers, and P19 is the 4th position down in the c connector -- shown as for the AC condensor fan in this jpeg:
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    Please clarify which connector (by letter label) and which position in that connector that you are interested in.
     
  6. pv908

    pv908 Karting

    Oct 11, 2004
    127
    Sydney
    Full Name:
    Paul V
    #6 pv908, Mar 2, 2012
    Last edited by a moderator: Sep 7, 2017
    Hi Steve,

    Thanks for your assistance, the car is an 89 UK car, that is RHD.

    How do I find which F113 family it is in?

    The car should have dipped beam? And has the relay with old style resistor near the horn assembly.

    I replaced all the relays and 4 part clip relay in the new box as it was from the old.

    I had to cut away the L&R radiator wires out of the old box and replaced them with a 4.8mm clip connector with crimping on the J connector in the 2 relevant positions.

    on the photos you will notice the relays to the right at the end are the fuel pump relays. I did not wire them in as it works, and best left alone.

    I can now get the left headlight to pop up, but not the right.

    No parking lights at the front or the dip (flash switch).

    I am assuming the old board had work arounds and may need to find inputs (with the help of coloured wires) from the switches to the board.

    My airconditioning also bypassed the old board as you may see from the green condensor wire.

    I am suffering from previous work before I got the car and realy want to get everything back to standard.

    I have been using Robert Haydens diagram, and am hoping all fuseboxes are the same for the basic functions.
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  7. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,826
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    #7 Steve Magnusson, Mar 2, 2012
    Last edited: Mar 2, 2012
    The engine family marking is on the top of the engine block at cylinder #6 (but since yours is a late UK RHD, and you have the jumper in the relay c position, I'm pretty sure that you'll find it is a GB version F113B, but please advise/confirm whatever it really is marked):
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    You can get the F113B wiring diagram here:

    www.ferraridatabase.com

    (under Downloads, Other Manuals, EU F113B) However, I've just noticed that I mangled some of the scans (not full width) so I'm going to try to get those rescanned/resorted and resend them to Ben Deetman, but that might take a week, or two, to appear on his site. In the meantime, I'll have a quick look myself at the wiring diagram and see how we might investigate your symptoms.
     
  8. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
    26,826
    30°30'40" N 97°35'41" W (Texas)
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    Yes, not uncommon to find this sort of repair (with the relays extended out on wires) for both the fuel pumps and/or the water fan motors, but you might need some improvement here that wouldn't be difficult so let me ask some questions:

    1. What type of Bosch relays are being used for the fuel pumps -- ...113 or ..101?

    2. It looks like the +12V power is supplied (directly?) by the orange wires going to terminal 30 of each relay -- are those orange wires directly connected to the red wires in the top position of the w connector? If not, where are those orange wires connected? Is there a 20 amp fuse in series with each of those orange wires (there should be to be safe)?
     
  9. pv908

    pv908 Karting

    Oct 11, 2004
    127
    Sydney
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    Paul V
    Hi Steve,

    You are correct, it is a F113B *157XX*, there is no fuse in series added, so I will place one in. Thank you.

    I plan to work on this over the next 2 days. When it is finished I hope I can tidy the mess up.
     
  10. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
    26,826
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    Steve Magnusson
    #10 Steve Magnusson, Mar 2, 2012
    Last edited: Mar 2, 2012
    I've had a fairly close look at the 459/86 F113B wiring diagram Fig 5 (GB version exterior lights), and I can find no single point of failure that would cause all the front parking lights to not work, but still let all the rear parking lights work. However, I want to be clear on the terminology -- what are called parking lights (or running lights) in the US are all the exterior lights (that are not the headlights) that come "on" when the light stalk knob is rotated "on". There are 2 parking light bulbs in each the front light assemblies and the rear light assemblies. Are you saying that both parking lights in each rear light assembly come "on" (and not just 1 in each) when the light stalk knob is rotated "on", but none of the parking lights in either of the front light assemblies come "on"?

    With regard to the the "flashing" problem, that's maybe an easy fix. You have the wrong type of relay in the relay P position:
    Image Unavailable, Please Login

    Also, you seem to be completely missing relay U:
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    This relay U controls the cold start injectors (during cold-starting and cold-running throttle blips). During warm-running, it is not used, so might not be causing you much grief, but don't see why you shouldn't have one (unless, like the fuel pump relays, it has been extended out on wires somewhere) -- and would think that cold-starting would be difficult without it.

    The RH headlight pod not working can be more difficult to troubleshoot. The one easy thing that you can do is swap relay E and relay F -- if the trouble moves to the LH headlight pod (and the RH pod then works), one of those relays is bad; if the trouble stays on the RH pod...I don't want to go there ;)
     
  11. pv908

    pv908 Karting

    Oct 11, 2004
    127
    Sydney
    Full Name:
    Paul V
    Steve,

    I removed the P Relay, unfortuately none of my other relays are of the model No required.

    When I tried to buy them, I was told by my mechanic they were not available and to use these ones, as they do the same job, just at a higher amperage. So I did. As I learn more I realise the danger and will try and source them. But in theory, why would the 'flasher, P relay' not work if only the amperage was different? Sorry to ask such a dumb question.

    Now this makes me a little sick, as I tapped the board a little the right headlight popped up, so I must have a loose contact somewhere. Note I removed the "P" relay as I believe there is some connection between them.

    The "parking lights" are now on. First turn on the stalk activates all four corners and a faint glow comes from the head lights, with the ignition ON. Must have been the little TAP.

    I will do more on the car tomorrow.

    I am taking the car to Ferrari Dealership on Tuesday, and figure I may as well make my problem their problem. If you could send those scans across to me (I will PM you) I would be be grateful as the guys here do not have the GB electrics. I am hopeful they have a technician that can tidy things up a little. I think the wires i have been using as replacements are a little thick, so I will change them.

    I will do more on the car tomorrow and let you know.

    I really appreciate your time with me here.

    Paul.
     
  12. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,826
    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
    #12 Steve Magnusson, Mar 3, 2012
    Last edited: Mar 3, 2012
    It's not the amperage rating that is different between the relay you presently have and the relay that you should have for relay P -- it's the configuration of the internal contacts. The Bosch 0332204101 is nothing special and you should be able to source an equivalent from another generic manufacturer easily at any auto parts store. Another equivalent for Bosch 0332204101 is Tyco V23234-A0001-X037. What you want for relay P is a relay with a 30 tab, an 85 tab, an 86 tab, an 87a tab, and an 87 tab (see the little internal schematic stamped into the outer case of one of your other Bosch 0332204101 relays -- they are the ones with the orange diagonal slash on the outer case). What you have in the relay P position is an equivalent ...113 relay with a 30 tab, an 85 tab, an 86 tab, and two 87 tabs (that are always connected together).

    Sometimes a ...113 can be successfully substituted for a ...101 IF terminal 87a is not used, but that's not the case for relay P -- terminal 87a is used.

    Fortunately, there's no damage from using that wrong ...113 relay in the relay P position, but the (odd) symptom it will give you is:

    Headlight pods down = no flashing
    Headlight pods up = main/high beam headlights and flashing lights all flash together

    when what should be happening (with the correct ...101 relay P) is:

    Headlight pods down = flashing lights flash
    Headlight pods up = main/high beam headlights flash

    No, there's no functional relationship between having that wrong relay in relay P (or not) and the headlight pod motion, but just removing/installing a relay is a fairly violent act that gives everything a good shake. One of the difficulties with electrical Gremlins is that just making a measurement can wiggle/change things.

    That all sounds good, and is how your GB system with DIM-DIP should work (dipped/low beam headlights "glow" when only the parking lights are "on").

    Will do. It will be a fairly big email (~7MB) so let me know if you have any trouble with the reception on your end, and I'll try breaking it into smaller chunks.

    GOOD HUNTING!
     
  13. pv908

    pv908 Karting

    Oct 11, 2004
    127
    Sydney
    Full Name:
    Paul V
    Steve,

    It looks more complicated now.

    When activating the headlights. When low beam is activated, the right low beam light comes up. When I flick high beam, the right side switches off, and the left side (both lights) comes on.

    I am going to check all my relays and see if this is a contributer.

    I did loan the correct relay for P position, but nothing happened. No Flashing.

    The only other thing that is odd is that occasionallly, when braking, a faint glow shines on the dash where the green "P" is located. Normally this only comes on when activating the "P" switch.

    There must be a short or loose conection somewhere.


    Thanks for the information you sent me Steve, I will go through it in the morning.

    Paul
     

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