Ice cold A/C | FerrariChat

Ice cold A/C

Discussion in '308/328' started by smg2, Sep 4, 2008.

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  1. smg2

    smg2 F1 World Champ
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    I was able to locate a sanden compressor and brackets off a 3.2 mondi. the one thing to note is that the sanden option does not bolt directly to the 2v cover as they are different between the models due to the cam location changing. I ended up taping new holes and adding a boss, simple modification.

    with the system charged I get vent temps at 30*F on days under 90*F and vent temps of 40*F on days over 90*F. in the morning the A/C is too cold to run and the risk of icing the evaporator is also a problem.

    the other day I checked temps with the A/C off, vent temp was 110*F (it was a hot day, rolling down the window caused a spike to 120*F in the cabin due to the radiator heat flow coming in also a reason for the higher temps, low pressure at the base of window draws in the hot air) with the A/C switched on it dropped to 42*F then closing off the outside inlet by going max A/C droped it further to about 38~40*F.


    the R12 system works like a charm, now I just need to increase the vent velocity by a factor of 10! one day I'll tear the dash apart and franken-motor the fan.

    so for those leaning to the 134 switch, don't. a properly operating r12 is much better, the 134 needs higher pressure to be as efficient and the r12 system can not operate at that level so it's reduced thus reducing the efficiency of cooling not to mention the evaporator and condenser size is far to small to start with.
     
  2. Dr Tommy Cosgrove

    Dr Tommy Cosgrove Three Time F1 World Champ
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    words of wisdom


    I am so anti 134 in an R12 car that even I can't stand myself for it...
     
  3. ogrilp400

    ogrilp400 Rookie

    Mar 31, 2006
    23
    G'day Blokes,
    I see you two are in America. I take it that R12 is relatively available?. Great. Here in Australia R12 is just not available.
    If it was then it would be horrendously expensive. I have just checked ebay America and I see some cans for sale but customs here would go into massive melt down if I was to try to bring some in. They would probably send in the entire police force to incarcerate me for such a massive crime, such is the state of affairs here.
    Now, what do you propose I use?.

    Phelps.
     
  4. greyboxer

    greyboxer F1 World Champ

    Dec 8, 2004
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    For similar reasons in the UK there's a compromise product : R22
     
  5. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    My 328's ac works fairly well. When I bought the car in Las Vegas I mentioned on this site that it had just been recharged with R12. But I was wrong and had misunderstood the tech I guess. It had been converted some years previously to 134 and I found the service papers for that. This was verified here in MD when I took the car to be inspected after arriving.

    The car has an oem-appearing York compressor though there is also a service record that it was a rebuilt replacement in the late 90's. Perhaps it was replaced in conjunction with improving the function with 134? I don't know. With other than direct sun into the windshield, the controls need to be run at lower settings or it is too cool in the car. WITH direct sun into the windshield and high temps, the ac is fair but not great. The air temp coming out of the vents is very cold but by the time it gets up that windshield/black dash, it is considerably warmer and the compressor continues to cycle on/off even at the max setting.

    Based on US ac units of the era that used the same compressor and would freeze you out of the car, it seems to me that with the setting at max cool, the compressor should stay on constantly - or at least a lot longer than it does. I assume there is a temp sensor mounted on the evaporator that triggers the compressor; maybe the sensor is too close to the evap outlet or it is in need of replacement. If the compressor ran constantly on the MAX setting, the car would be as cool as you want it even under the warmest conditions. The fact that it cycles is what makes it not a good as it should/could be.
     
  6. Brian Harper

    Brian Harper F1 Rookie
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    Feb 17, 2006
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    Assuming that the system is charged as it should be, the compressor cycles because the evaporator is too small and/or the fan is too weak for adequate heat exchange. The pressure sensors detect when there is not enough heat being added to the freon and cycle the compressor as necessary to keep it from damaging itself or the system.
    Constant cycling can be an indication of the wrong amount of freon in the system - too much or too little.
     
  7. BwanaJoe

    BwanaJoe Formula 3

    Oct 23, 2006
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    Ship it to OZ and bring it in by boat?
     
  8. greg328

    greg328 F1 Rookie

    Nov 17, 2003
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    I converted my 77 GTB to R134 with a new Sanden compressor recently. Actually, I ran R12 in the new Sanden for a couple years, then switched to 134 a few months ago. Surprisingly, the 134 blows much colder...!

    Greg
     
  9. Lawrence Coppari

    Lawrence Coppari Formula 3

    Apr 29, 2002
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    Please define 'constant cycling'. What would the frequency be?
     
  10. Dr Tommy Cosgrove

    Dr Tommy Cosgrove Three Time F1 World Champ
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    If 134 is colder now I would suspect that it is because the previous setup with 12 was low on charge
     
  11. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    "Constant cycling can be an indication of the wrong amount of freon in the system - too much or too little"

    Since the system was just serviced and recharged before leaving Las Vegas and it functioned the same way on the entire 2700 mile trip and continues to do so here, I'd ASSUME (Yes, I know about assumptions) that the quantity of 134 is correct. I may do a little research into this cycling thing since I'm certainly no ac expert! In some internet research so far, it appears that cycling is normal regardless of setting. Some auto a/c units cycle on with "on" times considered OK if they are not less than 15 seconds at a time.

    I was basing my thought that it shouldn't cycle at all on some ac units I remember that would ice up the evaporator if you left them on max for a long period. I guess the cycling is to ensure that doesn't happen. As noted, a greater air volume might solve the problem in the direct sun-in-the windshield situation.
     
  12. ckracing

    ckracing Formula Junior

    May 20, 2006
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    I use Freeze 12. It is a blend of 134a and other gasses. It is colder than 134a. And yes it has high explosive butane.
     
  13. smg2

    smg2 F1 World Champ
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    couple things to consider here, the pressures that these gases operate under for specific BTU exchange varies by quite a bit. r12 has the lowest pressure, then 134 is about 1.8x up and r22 is just over double. so for the same BTU exchange they need to operate at higher pressures to get the same efficiency. there is also the matter of exchanging the heat via the condenser and evaporator, the r12 system is smaller due to it being more efficient at lower pressures. as you can see switching over to 134 isn't going to work on a r12 system like the r12. the r12 system won't handle the 134 pressures so it has to be reduced and this will also affect the pressure switches as it reaches pressure faster with less efficiency the system can not exchange the heat the same as the r12, hence the cycling. there's more tech to it but I gotta go back to work right now... more later.
     
  14. Dr Tommy Cosgrove

    Dr Tommy Cosgrove Three Time F1 World Champ
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    ...which is why 134 blows %^#@ warmer in an R12 car
     
  15. Lawrence Coppari

    Lawrence Coppari Formula 3

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    I've used propane based refrigerants for well over 15 years with fine results. I can see no drawback other than it is flammable. But you only use 40% as much in your system. Plus, it mixes with R12 and is fully compatible with R12 lubricant. I used it for over 15 years in an old MB and for 11 years in my track Porsche. I am currently using it in my 328 - well, it is mixed with whatever R12 was left in the system when I charged it.

    The change in enthalpy (hfg) as the refrigerant changes phase about twice what it is for R12. It is relatively inexpensive.
     
  16. Dr Tommy Cosgrove

    Dr Tommy Cosgrove Three Time F1 World Champ
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    How do we get it and how do we do it? This is interesting
     
  17. mike996

    mike996 F1 Veteran

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    It's been around a while for use in refrigerators. I don't think it's been approved for airconditioner use in the US due to its flammability. THe fact that cars safely carry 15+ gallons of extremely flammable gasoline doesn't seem to have influenced anyone that it might be OK so far...
     
  18. smg2

    smg2 F1 World Champ
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    right, and it's the way the system operates, your gasoline goes from the tank to the engine in liquid form until it is atomized in the intake or cylinder outside of the passenger compartment. the A/C system runs it under high pressure 200psi and needs it to exchange from a vapor to a liquid and back again, while it also travels in the passenger compartment.
     
  19. desire308

    desire308 Formula 3

    Oct 19, 2007
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    I need one, or at least a seal kit...mine won't hold a charge.
     
  20. irondogmike

    irondogmike F1 Rookie

    Sep 8, 2006
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    I just found out last weekend that my seal in the compressor is shot also,so were looking into a replacement or something,I found in other sites that there is a replacement (york) at Napa autoparts p/n #258108 but been told to just pay the core of $15 to keep the oem and any parts that may be needed,such as the clutch,the part that I've found napa told me $184.39,but that part is painted black,but who's going to see it as long as it keeps you cold,right?
     
  21. Lawrence Coppari

    Lawrence Coppari Formula 3

    Apr 29, 2002
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    Here is where I have always purchased it. Think our systems hold a little over 2 pounds of R12. Given this you only would have less than a pound in it. Being distributed throughout the system as it is, I'll take my chances regarding its flammability. If the accident is so severe that the evaporator in your dash is broken, you're in a world of hurt anyway. Last time I purchased it, a case (12 six oz cans) cost 107 bucks. Shipping, I think, was 25 due to flammability. That was at least 5 years ago.

    I have read that the molecule is larger than R12's is. Hence, the gradual leakage is less. The refrigerant has mercaptan in it so it smells like natural gas or propane.
    http://www.foxtoolsupply.com/
     
  22. smg2

    smg2 F1 World Champ
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    that stuff is only legal for use in industrial applications, the use of it in a car is illegal. a shop won't charge or discharge a system with that in it. we are required by the EPA to test the gases in the system when ever any work on it is going to be done. with that mix no-one is going to collect the gas if you need to fix anything on it, it's not recoverable and it's not legal to vent it either.

    it runs about $300 to recharge the r12, it's not cheap I'll grant you that; but it's a small cost to other service work on these cars. if your system is leak free and your seals are good, you shouldn't have trouble with the A/C. replace the receiver/dryer high and low pressure switches and use new 'o' rings, make sure the expansive valve is operating correctly and you'll have a just like new A/C system.

    http://www.epa.gov/ozone/snap/refrigerants/hc-12a.html
     
  23. Lawrence Coppari

    Lawrence Coppari Formula 3

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    It is understandable why people in the AC business don't like the stuff. It works better and is easy to get. It hurts your business. I believe in what Benjamin Franklin said. A recharge with this product costs about 20 dollars.

    Stuff works so well that I have recharged my home AC units with a similar product that is an alternative to R22. My electric bills have dropped in the 3 years I have been using it. Bills are lower by about 10-12% best I can tell.
     
  24. mike996

    mike996 F1 Veteran

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    Reading the data on the "SNAP" site, it appears that the issue is that insufficient data has so far been received to certify the hydrocarbon-based regrigerants as a legal replacement due to flammability. Also, as mentioned it is clearly illegal for an ac service provider to install it or vent it. Therefore any ac business would be foolish to ever fool with it until (or if) it is ever approved.

    None of this, of course, really affects a private individual from doing it since no one is going to be checking. I personally wouldn't hesitate to give it a try. The product has a odor added that is distinctive to help identify any system leaks, just as natural gas does in your house. At worst, if it doesn't work, you open a fitting and release it all and have the ac serviced as usual. Yes, releasing it is illegal, but so was installing it. Interestingly, releasing a hydrocarbon gas into the air is illegal IF IT IS USED AS A REFRIGERANT. It is NOT illegal to release it otherwise...go figure. ;)
     
  25. Lawrence Coppari

    Lawrence Coppari Formula 3

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    Yup, the logic of government regulations always left me in a state of total awe. How can they be so smart and me so stupid as to not comprehend their logic. The odor is mercaptan, same as what is put in natural gas (methane) and propane for gas grills and blowtorches.
     

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