Im baffled about no spark!! All new parts and nothing!!!! | FerrariChat

Im baffled about no spark!! All new parts and nothing!!!!

Discussion in '308/328' started by jongottschalk, Nov 21, 2009.

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  1. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
    171
    Pass Christian, MS
    Full Name:
    Jon Gottschalk
    Some of you have read my other threads regarding my problems but I know I am missing something simple. It is an 87 mondi 3.2. I am getting no spark to front bank and for about 20 seconds some spark to the back as the car started for about 5 seconds and then nothing. Here is what I have done so far:

    1. Replaced the tdc sensor as I was getting no resistance. Installed the new one and getting 750 ohms to the ignition ecu, as well as the rpm sensor. I thought this obviously was my problem, but nothing. She turns over very strong but no spark. So next I:

    2. Tested power to ecu and was getting 11.6 volts and also getting power on poles 1 and four to the igntion coils. So I figured no spark to both banks then must be ignition ecu. I was able to get yellow328 to send me his old ignition ecu (untested) to swap. I swapped them out and nothing. I know his was untested but I find it highly unlikely both ecu's are bad. He had swapped to Forza's ignition. So next I:

    3. Figured I would get new ignition modules for both coils as have read many threads that the can and do go bad. I finally got them yesterday ($17/ea.) and no change. I dont know what else is left.......

    I have done all the usual stuff like swapping coils even though no spark on either, checked connections, etc. The only thing I'm not certain of is ground. Im getting ground at the ecu but dont know how "strong" it is. Also, I dont have the alternator hooked up as I changed the belts and wanted to make sure she was running before I put everything back on. I dont think this would affect the ignition system as it comes directly from battery?

    Anything would help at this point as Im running out of options (and patients) as what it could be. Im guessing its ground but I dont know where the coils are grounded as well as the ecu. I would pay a mechanic to help but I dont think there are any competent ones that would be able to tell me anything as I live in South Mississippi. Thanks!
     
  2. MarkCollins

    MarkCollins F1 Rookie
    Owner

    Jul 2, 2002
    3,202
    South England
    Full Name:
    Mark Collins
    Jon

    Firstly I would connect up the Alternator, not sure it's connected but you need to do things in a process of elimination from where it did work. Your problems do sound like those that one of the UK guys had and i helped by swapping my ECI with him ,his in my car caused the car to fire on about 2 or 3 cylinders on one bank, his car ran perfectly with my ECU so an ECU fault, he sourced a used one and all was OK. Have you tried cleaning the contacts on the 2 plugs that join the Engine to car loom? on a 328 they are just above the left hand suspension point
     
  3. Air_Cooled_Nut

    Air_Cooled_Nut Formula Junior

    Nov 25, 2004
    952
    Portland, Oregon
    Full Name:
    Toby Erkson
    Here's what I (and others) do for our 'dubs (VW): Dark environment like what you did. Start engine, open hood, look for sparks. If none, take a water mister (mist, NOT stream!) and mist around the plugs, wires, and dizzy (distributor). Look for sparks. It's also recommended to put a load on the engine, like turn on the A/C, fan, headlights (cover them so as to not disturb the darkness needed for checking).

    If you see sparks then you need to replace the plug wires. It indicates there's too much resistance in the wires so the electricity is finding the path of least resistance ;) It could indicate that there are cracks in the insulation, too.

    If that doesn't solve the problem then you need to look to your plugs. Check their condition and plug gap. Adjust or replace as necessary.

    Clean your block as best you can where the plugs are as well as on the dizzy cap. The dust can collect water vapor/condensate and provide an alternate path for the electricity to discharge to i.e., the chassis/ground :(

    If you have spark plug wires then it doesn't matter if you are using a '60s coil or a modern coil-pack.
     
  4. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,839
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #4 Steve Magnusson, Nov 22, 2009
    Last edited: Nov 22, 2009
    The resistance test is really sort of a one-way test -- i.e, a "bad" value is bad, but a "good" value really doesn't check that it is truly working correctly (although trying that second ECU and having a new TDC sensor, but getting the same trouble, does rule out a lot of other possible reasons) -- have you tried measuring the functional AC voltage outputs of the TDC and RPM sensor while cranking the (non-starting) engine?
     
  5. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
    171
    Pass Christian, MS
    Full Name:
    Jon Gottschalk
    No I havent tried measuring when cranking the engine. I think that involves an oscillating scope? Sorry, no I botched that spelling but you know what Im saying I hope....The fact the I have a new tdc sensor should be ok. Im wondering if maybe corrision on the flywheel would affect anything. It looks good when I saw tdc 5-8, but tdc 1-4 had light surface rust. I was able to read the mark but it did have a little rust.

    Also, where is the ground and how can I run redundent grounds to the ecu and coils?
     
  6. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,839
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #6 Steve Magnusson, Nov 22, 2009
    Last edited: Nov 22, 2009
    An oscilloscope would be the ideal instrument, but you can also just use a multimeter set to measure AC volts -- the TDC sensor output should be something like ~0.2 VAC and the RPM sensor output should be ~2 VAC (0 VAC on either while cranking would be "bad").

    Definitely not a bad thing that you have a new TDC sensor installed (and your trying another ECU and getting the same poor result is a good sign for your ECU IMO), but you need "good" outputs from both the TDC sensor and the RPM sensor for the MicroPlex ignition to work.

    Don't follow your concern here. The visual reference marks on the flywheel rim have nothing to do with the ignition operation -- the TDC sensor detects metal features in the flywheel and the RPM sensor detects the ring gear teeth passing by.

    Pin 11 on the MicroPlex ECU is the main ground for the ignition system -- follow this wire if you can an see if it is conected to a reliable/clean ground. (Pin 17 is also a ground, but I believe this is only used to select the US ignition map).
    No (continuous) ground on the coils -- one terminal should always be +12V and the other terminal is (intermittently) grounded by the power module to fire the coil.
     
  7. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
    171
    Pass Christian, MS
    Full Name:
    Jon Gottschalk
    Excellent reply.....Thanks so much. Yeah, Ill put on meter on the sensors when I get a buddy over later today. I love the way you broke down my thoughts and told it like it is. Very straight foward.

    Im doubtful the NOS tdc sensor would be bad, so Ill check the voltage on the speedo sensor. Then Ill find the grounds. Im again guessing it is the ground to ecu or to the coils. How are the coils grounded? Is it through the coil harness? Seems like it would need more ground than from that little gauge wire in harness......
     
  8. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
    171
    Pass Christian, MS
    Full Name:
    Jon Gottschalk
    I installed the new ignition module and checked for spark. I have it!!!! A nice bright spark on all cylinders, but the thing still wont start. Im smelling fuel after about ten seconds of turning it over. I hear the fuel pump but Im not getting anything. Once in a while Ill get a kick but nothing to get her started. I did spray a little starter spray and did get it to run poorly for about 5 seconds. I did add fuel but it was 87 octane. I would think this might be an issue but that starter spray should have gotten her to fire. I have good compression. I can hear the fuel pump but havent confirmed fuel delivery.

    Also, I was sent an untested microplex that is giving me spark where as my original (although visually much much better) is giving me nothing. Could that used untested ECU be giving spark but still be bad? It is an 806a which I believe is correct for mondi 3.2 and 328 US. My ECU is in perfect shape but has the sticker worn so you cant read it. Im totally confused and have read every single thread on hear 3 or 4 times regarding anything to do with spark and fuel. I figure I should have the car runnig atleast in some matter with spark and fuel and/or starter spray? I would at this point take it to someone but there is no one in the area that will look at it and I feel like I probably know as much as any regular mechanic. I will sell my soul at this point to get her running.....
     
  9. BillyD

    BillyD Formula 3
    Silver Subscribed

    Feb 28, 2004
    1,829
    Pacific Northwest
    Full Name:
    Bill
    I am not a Ferrari Fuel Injection expert by any means but if u've been trying to start for some time with no spark I would guess the plugs may be gas fouled. I would clean plugs or replace & if I was really lazy as I did with a Nissan just pull the fuel pump fuse so as to not put any more fuel into it and crank away with throttle held open.
    just my .02
    Bill
    good luck
     
  10. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
    171
    Pass Christian, MS
    Full Name:
    Jon Gottschalk
    Yeah, i pulled the plugs and they were fine. They were replaced and the car still has not ran on them. That was my thought too. Im not so sure about the fuel pump sound though. I hear the fan on the drivers side and hear a buzzing on the right with key on. When i manually push the air flow meter I hear a new sound but it sounds kind of wierd, like a belt slip type screech (if that makes any sense). Im guessing I dont know exactly how to verify fuel pump is working. Im going to check the relays to the pump again (I guess?)
     
  11. Mark 328

    Mark 328 Formula Junior

    Nov 6, 2003
    510
    Orange, Ca
    Full Name:
    Mark Foley
    #11 Mark 328, Dec 1, 2009
    Last edited by a moderator: Sep 7, 2017
    I may have missed it, but can you describe how the failure started? Did you do anything or did it just run fine then stop.
    I have had trouble with the connectors between the module and the harness. You may want to move them around while you are cranking?

    A timing light is a good way to check for spark. Another way that I have not tried is with those in-line testers at Harbor Freight (about $3)... you might want to try one in on each bank during your testing?

    To me it sounds like it could be a primary voltage fault I would try to hook a test light in the connector to make sure the modules are getting voltage all of the while.

    The 328 has a diagnostic plug where you can get some low-voltage ignition data. I have a diagram for the 328, not sure if the Mondial is the same or not. If it would help, I could post the diagram.

    Good Luck,

    Mark
    Image Unavailable, Please Login
     
  12. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
    171
    Pass Christian, MS
    Full Name:
    Jon Gottschalk
    When I got the car I was told the front bank jumped timing. I checked it and it was reading roughly 130 psi on all four cylinders.

    Then after running out of options I thought that I may as well check the rear. I am getting a absolute "ZERO" psi on ALL 4 cylinders. Now Im really screwed. If the timing belt broke how would I bend valves in all four cylinders? Could the bearing have gone and the previous owner continued to run it allowing all four cylinders to bang into the valves? How screwed am I on a scale of 1-10? I know im going to have to now drop the engine but Ive never done it and am scared of getting everything back together and just screwing it up. Ive done plenty of engine rebiuld r/r on unusaul things, but Im not really sure I can pull this off. Any suggestions?
     
  13. CliffBeer

    CliffBeer Formula 3

    Apr 3, 2005
    2,198
    Seattle, Washington
    Full Name:
    Cliff
    Jon, for purposes of investigating what's going on and causing the zero compression it might be worth just taking off the rear head with the engine in the car..

    Are you sure the rear bank timing belt is in place? Normally you'd hear some damaged parts in the rear bank valve train if the belt had broken and caused valves to bump pistons and it's all banging around as the camshaft rotates as you're cranking it. Whereas if the belt broke (as opposed to skipping some teeth) and the valves bent then you might not hear a lot of banging around as you're cranking.

    If the pistons aren't banged up then you might be able to do a nice valve job on the rear bank and get her back up and running.

    In any case, I think you've definitely found why she's not firing right now!
     
  14. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
    171
    Pass Christian, MS
    Full Name:
    Jon Gottschalk
    Thanks for the reply. I think at this point I may just drop the engine and go through everything. The compression was actually low from what Im reading on my front bank, and from what I understand the Mondi 3.2 is very easy to drop, as apposed to a 328 or 308, where everything has to be reomoved to "lift" the engine. You can drop the entire subframe with everything together.

    Ofcourse I have never dropped one before and would love some input from any mondi 3.2 owners and who know where I can find the procedure outlined. I have searched on hear but all I see is people asking how to do it, no one actually saying how to do it. Im sure its on hear somewhere.......
     
  15. BigTex

    BigTex Seven Time F1 World Champ
    Owner Rossa Subscribed

    Dec 6, 2002
    79,386
    Houston, Texas
    Full Name:
    Bubba
    Man, that IS a bummer of a news flash............keep investigating...take it slow...

    *DEEEEEP breath*

    "It's just a machine......it's just a machine......it's just a machine....."
     
  16. CliffBeer

    CliffBeer Formula 3

    Apr 3, 2005
    2,198
    Seattle, Washington
    Full Name:
    Cliff
    Jon, sounds like a good plan. An engine out service with rebuild to both heads will get her right in the end.

    As to pulling the engine, yes, you've got it - the engine/transaxle/rear suspension all comes out together. It's not that bad to remove I think...some electrics to disconnect, shift linkage, fuel lines, etc. However, the biggie is you need a proper way to drop the whole assembly without it crashing onto the floor - and you need to get the car pretty high up in the air. A two post lift with a cradle for the whole assembly is the way to go. In other words, disconnect the various connections, get the car up on the two post, slide under the cradle (wheeled, preferably), lower the car down so the weight of the assembly is on the cradle, unbolt the sub-assembly and then lift the car up and away from the whole thing. It's definitely not a job for a little rolling floor jack and a couple of Kragen jack stands......
     
  17. jgoodman

    jgoodman F1 Rookie
    Silver Subscribed

    Aug 29, 2009
    3,267
    Central PA
    Full Name:
    Jay Goodman
    #17 jgoodman, Dec 2, 2009
    Last edited: Dec 2, 2009
    Jon,

    If you do drop the engine, please take and post lots of pictures of the entire process. I have an 87 Mondi 3.2 and may need some day to do the exact same thing some day. Not sure though I would try it myself at this point. Good luck!
     

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