Intermittent "crunch" noise on shifting in 3rd and 4th | FerrariChat

Intermittent "crunch" noise on shifting in 3rd and 4th

Discussion in 'Technical Q&A' started by Virulosity, Aug 30, 2017.

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  1. Virulosity

    Virulosity Karting

    Jun 26, 2017
    162
    Orange County CA
    Full Name:
    Rob
    I have a 360 F1 and it shifts through all the gears flawlessly when cold. Once warmed up it will make a loud crunch noise shifting 2-3, 2-4 and from 4-3 when driving with light throttle settings. When I keep the revs over 6000 and near full throttle it is once again fine.... No noises from the gearbox.

    Originally I thought it might be a synchro gone bad, but I would think that it would make the noise every time if that was the case. This is temperature dependent and load dependent, which makes me think hydraulics or electronic issue more than a hard mechanical issue.

    Any ideas?
    Many thanks,
    -Rob
     
  2. ago car nut

    ago car nut F1 Veteran
    Silver Subscribed

    Aug 29, 2008
    5,523
    Madison Ohio
    Full Name:
    David A.
    Clutch not fully disengaging?
     
  3. RacerWannabe

    RacerWannabe Rookie

    Jun 8, 2021
    12
    93422
    Full Name:
    Jerry l Railsback
    I have a 2002 360 spider, 34k, same thing. Sounds exactly like a motorcycle dog-box shift. Downshifts flawlessly.
    1-2 good, 2-3 noisy, 3-4 noisy, 4-5 good, 5-6 good.
    F1 hyd oil clean and topped up. Maintenance on hydraulics and gearbox oil always done on time. Clutch at about 40%.
    Only other F1 quirk is sometimes the car doesn't go into reverse from neutral on cold starts on the first try. Once I put the car into first gear, shifts from 1-R or N-R everytime with no noise.

    Like others, I was thinking synchros, but with consistently flawless downshifts, it just doesn't fully fit. Seems more likely a timing issue synchroning the shifts.
    If the actuator or 3rd gear selector in the gearbox is slow or sticks, my understanding is that it could be 'late' and therefore out of synch.

    Any thoughts?
     
  4. 2NA

    2NA F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 29, 2006
    18,221
    Twin Cities
    Full Name:
    Tim Keseluk
    Check your coolant reservoir for traces of oil.
    360s are prone to cross contamination between gearbox oil and coolant.
     
    tbakowsky likes this.
  5. Ferrari Tech

    Ferrari Tech Formula 3

    Mar 5, 2010
    1,231
    Georgia
    Full Name:
    Wade Williams
    Check the gearbox oil first. If the gearbox is over full, it is likely the heat exchanger in the middle of the intake. As the coolant system makes more pressure that the trans fluid through the heat exchanger, it will be adding coolant to the trans fluid. It may not put any oil in the coolant.
    If that is the case. Drain it, replace the heat exchanger and use AFT to clean the transmission. Fill it with ATF, run it on a lift (or stands) with no actual load. Drain and repeat until clean. Put in the proper gear oil and drive it. I have done this before with great results in the end. However, if it has damaged the syncros and it still crunches after cleaning and fresh gear oil, then syncro replacement may be needed.
     
    tbakowsky, 2NA and Rifledriver like this.
  6. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,673
    San Carlos, CA
    Full Name:
    Mitchell Le
    Ouch!
     
  7. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,288
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    Ferrari Tech is correct and syncros can be intermittent when they are going south. But they dont work well in antifreeze. In my experience ring gear wear is usually what kills them when they are running with antifreeze.
     
  8. fernanjos!

    fernanjos! Rookie

    May 6, 2021
    26
    Full Name:
    Jose Fernandez
    I had a similar problem in my 2000 360 coupe, the transmission was making noises so I called GTE Engineering and they tested and fixed my actuator that was getting bad. About the fluid in the transmission they did a cocktail of oil to make it run like a swiss watch.
     
  9. 2NA

    2NA F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 29, 2006
    18,221
    Twin Cities
    Full Name:
    Tim Keseluk
    You're right, but it's simple to look at coolant first. I've done a couple of these repairs. There was oil floating on the coolant and the coolant level was low (because it was going into the gearbox).
     
    Ferrari Tech likes this.
  10. RacerWannabe

    RacerWannabe Rookie

    Jun 8, 2021
    12
    93422
    Full Name:
    Jerry l Railsback
    Thanks for the replies.
    Just changed the gearbox oil. Old oil was perfectly clean. Replaced with Redline 75W90NS.
    Did not inspect the filter screen. When cold, shifts are now completely silent. Once warmed up, the noise returned, albeit at reduced volume.
    I also noticed that the noise can occur at any time, involving almost any gear change, up or down, although most occurrences are with 2-3 & 3-4 upshifts.
    Apparently this is a common thing with these cars. I have concluded it is normal and requires no action.
     

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